METALLURGICAL TECHNOLOGIES
The structure of “cake” defect is a porous metal matrix with numerous inclusions: slag inclusions, coarse clusters of titanium nitrides and carbonitrides and complex composition oxides. Contamination of metal by deoxidation products, oxidation of the metal stream during casting increases the probability of formation of refractory phase in the form of a cluster of titanium nitride particles and the emergence of “cakes”.
The aim work is to study peculiarities of formation and mass transfer out of lance zones during injection desulphurization in ladles using two- nozzles lances. The experiments were performed on a cold transparent model (1:10) of landle. Varied design lance diameter of channel, angle of deviation nozzles, flow and velocity of the gas. Determined parameters out of lance zone penetration depth flow of conditioned mass transfer surface area, motion parameters baths, etc. worked out rational parameters of magnesium injection for more efficient assimilation of its iron.
The reduction of manganese from the waste slag of silicothermal production of metal manganese in the course of its interaction with the melts of iron, high-carbon ferromanganese, and ferrosilicon manganese has been thermodynamically analyzed. The interaction of the melts of iron, high- carbon ferromanganese, and ferrosilicon manganese with the slag of silicothermal production of metal manganese was experimentally studied. It was observed that the manganese reduction from the slag by carbon dissolved in iron occurs appreciably. Therefore, the extraction of manganese can be increased using the waste slag of silicothermal production of metal manganese to alloy iron with manganese upon treatment of metal melt by slag.
ENGINEERING IN FERROUS METALLURGY
The methods of calculating the position of the plane of maximum shear stress under biaxial stress state in a brittle isotropic material, which determines the geometric characteristics resulting from the destruction of the pieces in Roll Crushers. Determined theoretically and experimentally is confirmed that its position depends on the coefficient of friction of a piece of roll, and the angle of capture, as well as the coefficient of friction between the material and the piece crushability cheek.
In the design process multiple drawing a long axially symmetric continuous and composite products at the stage of rough drawing it is advisable to use drawing tools with the channel of two cones, in which input cone ensures a low compression and improved conditions of friction compared with standard drawing tools, and the compression occurs in the second cone of the working part of the channel drawing tool. The formulas for calcu- lating the pressure of drawing axisymmetric drawing products and optimum geometry of the channel drawing tool with the channel of the two cones. It is shown that the drawing tool with the channel of the two cones at the expense of improvement of conditions of friction can reduce pressure of drawing and, accordingly, to provide the best power parameters of the process of drawing, reduce the filament and the defectiveness of a work piece, which is specially important in the process of drawing composite products.
Mathematical models’ equations for calculating of parameters at ring billets upsetting are examined in this paper. Graph-analytic tooling was designed as a result of research. This tooling allows calculating upsetting’s parameters efficiently. Analysis of graphic data linking factors and parameters of this process was carried out and after that recommendations of how to handle these parameters are given.
Crack propagation in thermally reinforced rolled sheet has a number of features and highlighted in the literature sufficiently. Heat-reinforced sheet metal is an example of an inhomogeneous material. In this study simulated the destruction of the pipe under internal pressure of the non-homo- geneous material. Considered special cases of the fracture behavior of heterogeneous material. Some regularities of the destruction of heterogeneous materials, confirming its wave nature. Schemes of reinforcing sheet material to ensure the minimization of the consequences of failure.
MATERIAL SCIENCE AND NANOTECHNOLOGIES
SHORT REPORTS
The option of quantification manufacturability analysis of cold rolling of tubes with the specified quality level is offered here. The criteria of accuracy, tubes’ defectiveness, level of the efforts which are made during the rolling and the complex criteria are applied for the analysis. The example of how to use the offered formulas in order to choose the best tool calibration in rolling by specific route is given here. Suggested technique can be used to analyze the several options of technological modes of tubes’ rolling with the specified quality level.
ISSN 2410-2091 (Online)