Preview

Izvestiya. Ferrous Metallurgy

Advanced search

RESEARCH OF THE POSSIBILITY OF QUALITY IMPROVEMENT OF CENTRIFUGAL CASTING BILLETS MADE FROM CAST-IRON BY PROCESSING OF MELTS BY ALKALINE EARTH METALS CARBONATES

https://doi.org/10.17073/0368-0797-2016-1-43-48

Abstract

The authors have shown that the unpredictable micro heterogeneous
of cast iron melts is a reason for structural defect of the billets, manufactured by centrifugal casting. The possibility of eliminating of this reason by treatment of BSC-type materials, based on alkaline earth metal carbonates was investigated. One of the main problems is lack of clear ideas of a structure of fusions of cast-iron in thermo-time conditions of foundry production. Microinhomogeneity thus is caused by various structural components inherited from the burdening of mate rials. Besides, features of operations of refinement and modifying of fusions have impact on structure of fusion and quality of produced castings. Results of industrial experiments on influence of various ways of refinement and modifying on quality of produced castings are given. On the basis of the obtained data the optimum way of refinement and modifying of industrial cast iron was developed.

About the Authors

A. G. Panov
Naberezhnye Chelny branch of the federal “Kazan (Volga) Federal University” (68/19 Mira ave., Naberezhnye Chelny, Republic of Tatarstan, 423810, Russia)
Russian Federation

Dr. Sci. (Eng.), Assist. Professor of the Chair of Materials, Technology and Quality



V. S. Tsepelev
Ural Federal University named after the fi rst President of Russia B.N. Yeltsin (19, Mira str., Ekaterinburg, 620002, Russia)
Russian Federation

Dr. Sci. (Eng.), Professor, Director of the Research Center of Physics of Metallic Liquids of the Institute of Materials and Metallurgy



V. V. Konashkov
Ural Federal University named after the fi rst President of Russia B.N. Yeltsin (19, Mira str., Ekaterinburg, 620002, Russia)
Russian Federation
Cand. Sci. (Eng.), Senior Researcher


References

1. Panov A.G. The structure of cast iron melts. Metallurgiya mashinostroeniya.2014, no. 5, pp. 6–12. (In Russ.).

2. Davydov S.V. Vliyanie termokineticheskikh faktorov na strukturoobrazovanie v grafi tizirovannykh chugunakh: diss. ... dokt. tekh. nauk [Infl uence of thermo-kinetic factors on the structure formation in graphitic cast irons: Dr. Tech. Sci. Diss.]. Bryansk: BGTU. 2002, 376 p. (In Russ.).

3. Sheshukov O.Yu., Vyaznikova E.A., Smirnova V.G. Eff ect of modifier structure on the mechanical properties of cast iron. Rasplavy. 2012, no. 3, pp. 68–72. (In Russ.).

4. Sheshukov O.Yu., Vyaznikova E.A., Smirnova V.G. Effect of the modifi er structure on mechanical properties of cast iron. In: Stroenie i svoistva metallicheskikh i shlakovykh rasplavov. Vzaimosvyaz’ struktury i svoistv kristallicheskogo, nanokristallicheskogo i neuporyadochennogo sostoyanii: Tr. XIII Ros. konf. [Structure and properties of metallic and slag melts. Connection of the structure and properties of crystalline, nanocrystalline and disordered states: Proc. Of the XIII Russian Conf.]. Ekaterinburg: Ural’skii tsentr akademicheskogo obsluzhivaniya, 2011, vol.4, pp. 90–93. (In Russ.).

5. Kul’bovskii I.K., Poddubnyi A.N., Bogdanov R.A., Buldin S.V. Effect of chemical composition on the properties and structure of highstrength cast iron. Zagotovitel’nye proizvodstva v mashinostroenii. 2007, no. 5, pp. 11–13. (In Russ.).

6. Mel’nikov V.P. Eff ect of hypothermia during the solidifi cation of the melt on the structure of cast iron of the large cylinder castings. Vestnik Bryanskogo gosudarstvennogo tekhnicheskogo universiteta. 2006, no. 1, pp. 4–6. (In Russ.).

7. Sil’man G.I., Kamynin V.V., Kharitonenko S.A. Eff ect of silicon on the structure and properties of high-strength spherulitic iron. Metal Science and Heat Treatment. 2006, vol. 48, no. 5–6, pp. 268–271.

8. Popov P.I., Sizov I.G. Eff ect of alloying elements on the structure and properties of iron with vermicular graphite. Metal Science and Heat Treatment. 2006, vol. 48, no. 5–6, pp. 272–275.

9. Rozhkova E.V., Orekhova A.I., Belov V.D., Bazlova T.A. Control of the primary structure of chromium cast iron. Chernye metally. 2010, no. 1, pp. 9–12. (In Russ.).

10. Afonaskin A.V. The investigation of the eff ect of complex modification on cast iron structure, mechanical properties and machinabi lity of die castings after graphitizing annealing. Liteishchik Rossii. 2010, no. 3, pp. 42–44. (In Russ.).

11. Sil’man G.I., Kamynin V.V., Goncharov V.V. Eff ect of copper on the structure and properties of high-strength cast iron with nodular graphite. Zagotovitel’nye proizvodstva v mashinostroenii. 2010, no. 6, pp. 43–48. (In Russ.).

12. Khaimann R.B., Evsyukov S.E. Carbon allotropes. Priroda. 2003, no. 8, p. 66. (In Russ.).

13. Grigorovich V.K. New data on the iron-carbon diagram and the influence of alloying elements on the formation of carbide and graphite in cast iron. In: Liteinye svoistva splavov: sb. tr. [Casting properties of alloys: Coll. of sci. papers]. Kiev. Naukova dumka. 1968. Part. 1, pp. 78–80. (In Russ.).

14. Panov A.G., Beilis L.M., Anikeev V.V., Nikitin V.I. Stabil'noe modifi tsirovanie vysokoprochnykh chugunov. Metod, modifi katory, tekhnologii [Stable modifying of high-strength cast iron. Method, modifi ers, technologies]. LAP LAMBERT Academic Publishing. Saarbrucken, Deutschland, 2013. 342 p. (In Russ.).

15. Panov A.G. Control of crystallization of iron of cupola melting at manufacture of casting molds. Liteishchik Rossii. 2011, no. 6, pp. 25–27. (In Russ.).

16. Panov A.G. Gurtovoi D.A. The practice of treatment of arc melting melts by alkali earth metal carbonates at manufacture of castings of high-strength cast iron. Liteishchik Rossii. 2012, no. 8, pp. 25–27. (In Russ.).

17. Kulakhmetov A.N., Kuznetsov A.A., Ivanov S.V. etc. Experience of refi ning-modifying materials BSK-2 and CS-P20 at cast-iron production of OJSC “AVTOVAZ”. Liteishchik Rossii. 2014, no. 11, pp. 41–44. (In Russ.).


Review

For citations:


Panov A.G., Tsepelev V.S., Konashkov V.V. RESEARCH OF THE POSSIBILITY OF QUALITY IMPROVEMENT OF CENTRIFUGAL CASTING BILLETS MADE FROM CAST-IRON BY PROCESSING OF MELTS BY ALKALINE EARTH METALS CARBONATES. Izvestiya. Ferrous Metallurgy. 2016;59(1):43-48. (In Russ.) https://doi.org/10.17073/0368-0797-2016-1-43-48

Views: 655


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)