Preview

Izvestiya. Ferrous Metallurgy

Advanced search

INCREASING THE DENSITY OF PEAKS MICROGEOMETRY OF AUTOMOBILE SHEET DUE TO IMPROVEMENT OF THE SHOT-BLASTING UNIT DESIGN

https://doi.org/10.17073/0368-0797-2016-12-886-890

Abstract

The research of the eff ect of installing the redesigned iron curtains in the turbine of the shot blasting machine (SBM) for notch of the work rolls surface was carried out for the temper mills “1700” and “2500” of sheet rolling shop – 5 of OJSC “MMK”. Curtains were installed in a plane perpendicular to the plane of rotation of shot blast wheel mounted in a turbine. The sizes of the curtains and place of the installation were determined, providing increased density of shot torch at notch of rolls with minimal shielding action of split shot bounces off the iron curtains. The researches have shown that a fraction speed after collision with a curtain changes not only the direction but also the magnitude. Change of direction and speed reduction of the shot after the collision with the curtain depends on the friction conditions between the shot surface and curtains, as well as the angle of attack.
Shot blasting machine modernization provided opportunity to increase the density of shot torch peaks on the surface of work rolls of temper mill, and thus to increase also the density of a trained metal peaks at 1.22 times compared with metal, trained before the improvement of shot blasting machine design.

About the Authors

N. N. Ogarkov
Magnitogorsk State Technical University named after G.I. Nosov
Russian Federation
Dr. Sci. (Eng), Professor of the Chair “Engineering Technology”


E. Yu. Zvyagina
Magnitogorsk State Technical University named after G.I. Nosov
Russian Federation
Senior Lecturer of the Chair “Engineering Technology”


Yu. D. Zaletov
Magnitogorsk State Technical University named after G.I. Nosov
Russian Federation
Cand. Sci. (Eng.), Assist. Professor of the Chair “Engineering Technology”


N. N. Homenko
Magnitogorsk State Technical University named after G.I. Nosov
Russian Federation
Assist. Professor of the Chair “Mechanics”


L. F. Kerimova
Magnitogorsk State Technical University named after G.I. Nosov
Russian Federation
Student


References

1. Raimbekov A.M., Tevs V.I., Ivashchenko V.N., Isaeva T.I. Influence of preparing of rollers on the formation of rolling microgeometry at tempering. Stal’. 2000, no. 6, pp. 55–57. (In Russ.).

2. Salganik V.M., Pivovarov A.B., Pivovarov F.V. Forecasting of surface microrelief of the band at rolling. In: Teoriya i praktika proizvodstva listovogo prokata: Sb. tr. Ch. 1 [Theory and practice of steel sheet production: Collected papers. Part 1]. Lipetsk: LGTU, 2003, pp. 53–55. (In Russ.).

3. Mitin G.N., Timofeev N.V. Research of changes of metal surface roughness at tempering. In: Tezisy dokladov mezhdunarodnoi nauchno-tekhnicheskoi konferentsii molodykh spetsialistov, posvyashchennoi 100-letiyu so dnya rozhdeniya legendarnogo direktora kombinata G.I. Nosova [Abstracts of the International ScientificTechnical Conference of young professionals, dedicated to the 100th Anniversary of legendary plant director G.I. Nosov]. Magnitogorsk: MGTU, 2005, pp. 75–76. (In Russ.).

4. Rumyantsev M.I. On one approach to the modeling of surface roughness formation of a band at cold rolling. In: Modelirovanie i razvitie protsessov obrabotki metallov davleniem: Mezhregion. sb. nauch. tr. [Modeling and development of metal forming processes: Interregional coll. of scientific works]. Salganik V.M. ed. Magnitogorsk: izd. MGTU im. G.I. Nosova, 2015, рр. 45–59. (In Russ.).

5. Ogarkov N.N., Zaletov Yu.D., Las’kov S.A., Zvyagina E.Yu., Pozhidaev Yu.A. Improvement of shot blasting of rollers for the production of automobile sheet. Vestnik Magnitogorskogo gosudarstvennogo tekhnicheskogo universiteta. 2010, no. 2 (30), pp. 41–43. (In Russ.).

6. Gusev Yu.V., Kosonogova S.A., Dubovov D.A. Evaluation of surface microgeometry of sheets for automotive body parts. Stal'. 2001, no. 8, pp. 66–71. (In Russ.).

7. Dobronravov V.V., Nikitin N.N. Kurs teoreticheskoi mekhaniki: uchebnik dlya mashinostroit. spets. vuzov [Course of theoretical mechanics: Textbook for machine building institutes]. Moscow: Vysshaya Shkola, 1983, 575 p. (In Russ.).

8. Ogarkov N.N. Belyaev A.I., Mukhametdinova N.P. Formirovanie parametrov poverkhnostnogo sloya prokatnykh valkov [Formation of parameters of a surface layer of rolls]. Magnitogorsk: izd. MGTU im. G.I. Nosova, 2012, 89 р. (In Russ.).

9. Limarev A.S., Markvart T.Yu. Analysis of surface defects on the quality of cold-rolled automobile sheet. In: Modelirovanie i razvitie protsessov obrabotki metallov davleniem: Mezhregion. sb. nauch. tr. [Modeling and development of metal forming processes: Interregional coll. of scientific works]. Salganik V.M. ed. Magnitogorsk: izd. MGTU im. G.I. Nosova, 2013, no. 19. рр. 212–217.

10. Zaletov Yu.D., Shekunov E.V., Nefed’ev S.P., Vorob’ev A.S. Research of quality instability of the surface of working rollers of tempering mill and the ready-made automobile sheet. In: Modelirovanie i razvitie protsessov obrabotki metallov davleniem: Mezhdunarodnyi sb. nauch. tr. [Modeling and development of metal forming processes: Interregional coll. of scientific works]. Salganik V.M. ed. Magnitogorsk: MGTU, 2012, 326 p. (In Russ.).

11. Bodyaev Yu.A., Belov V.K. etc. Production of automobile sheet with the regulated surface microtopography. In: Trudy shestogo kongressa prokatchikov. Lipetsk, 18–21 October, 2005 [Papers of 6th Congress of rollermen, Lipetsk, 18-21 October, 2005]. Vol. 2. Moscow: LGTU, 2005, pp. 167–170. (In Russ.).

12. Belov V.K., Begletsov D.O. Modeling of the formation processes of surface microtopography in the process of automobile sheet rolling. In: Modelirovanie i razvitie protsessov obrabotki metallov davleniem: Mezhregion. sb. nauch. tr. [Modeling and development of metal forming processes: Interregional coll. of scientific works]. Salganik V.M. ed. Magnitogorsk: MGTU, 2011, pp. 58–64. (In Russ.).

13. Meleshko V.I., Chekmarev A.P., Mazur V.L., Kachailov A.P. Otdelka poverkhnosti lista [Sheet surface finish]. Moscow: Metallurgiya, 1976, 272 p. (In Russ.).

14. Garber E.A., Gorelik P.B., Diligensky E.V etc. Effect of cold rolling modes and microgeometry of rolls on roughness of cold rolled strips. Proizvodstvo prokata. 1999, no. 6, pp. 7–10.

15. Ogarkov N.N., Zvyagina E.Yu., Zaletov Yu.D. Drobemetnyi apparat [Shot-blasting machine]. Patent RF no. 106579. Byulleten’ izobretenii. 2011, no. 20, pp. 1076–1077. (In Russ.).


Review

For citations:


Ogarkov N.N., Zvyagina E.Yu., Zaletov Yu.D., Homenko N.N., Kerimova L.F. INCREASING THE DENSITY OF PEAKS MICROGEOMETRY OF AUTOMOBILE SHEET DUE TO IMPROVEMENT OF THE SHOT-BLASTING UNIT DESIGN. Izvestiya. Ferrous Metallurgy. 2016;59(12):886-890. (In Russ.) https://doi.org/10.17073/0368-0797-2016-12-886-890

Views: 562


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)