Preview

Izvestiya. Ferrous Metallurgy

Advanced search

ANALYSIS OF IRON REDUCTION FROM THE LINING AT VACUUM SMELTING OF THE Ni – Cu ALLOYS

https://doi.org/10.17073/0368-0797-2016-12-864-869

Abstract

t. Iron is one of the impurities limited in the Ni – Cu alloys. It may enter into the metal from charge materials and the lining. The content of Fe2O3 in the refractory may reach 2.5 % therefore the estimation of iron concentration growth in the alloys during the interaction of the metal and the lining is the important issue. The aim of this work was to estimate the influence of Fe2O3 content in the crucible material and capacity on the concentration of iron in finished metal. Using the thermodynamic calculations and the experimental data it was determined that nickel and copper may reduce iron from the refractory in the Ni – Cu alloys. Thus, iron turns from the crucible material to the melt almost completely if low-iron charge is used for smelting. The assessment of iron content growth in the Ni – Cu alloys was provided depending on the VIF capacity and Fe2O3 content in periclase crucibles upon condition of the complete transfer of iron into the metal from the lining.
The concentration of reduced iron decreases with the increasing of the furnace capacity, and when the mass of the metal is over 200 kg, the growth of the concentration of iron depends not on the capacity but on Fe2O3 content in the refractory. It was shown that the refractory with Fe2O3 concentration not exceeding 0.5 % is necessary to use for the Ni – Cu alloys production with less 0.01 % of iron. The crucibles with Fe2O3 content not exceeding 2.5 % are recommended for melting of the Ni – Cu alloys with less 0.05 % of iron.

About the Authors

K. O. Titova
National University of Science and Technology “MISIS” (MISIS)
Russian Federation
Engineer


G. I. Kotel’nikov
National University of Science and Technology “MISIS” (MISIS)
Russian Federation
Cand. Sci. (Eng.), Assist. Professor of the Chair of Metallurgy of Steel, New Production Technologies and Metal Protection


K. A. Zubarev
National University of Science and Technology “MISIS” (MISIS)
Russian Federation
Engineer


K. V. Grigorovich
National University of Science and Technology “MISIS” (MISIS)
Russian Federation
Coresponding Member of Russian Academy of Scien ces, Dr. Sci. (Eng.), Professor of the Chair of Metallurgy of Steel, New Production Technologies and Metal Protection, Head of the Laboratory


References

1. Kurdyumov A.V., Belov V.D., Pikunov M.V. etc. Proizvodstvo otlivok iz splavov tsvetnykh metallov [Production of castings of non-ferrous metals and alloys]. Moscow: ID MISiS, 2011, 615 p. (In Russ.).

2. Novikov I.I., Zolotorevskii V.S., Portnoi K.K. etc. Metallovedenie: uchebnik v 2-kh tomakh. T. II. [Metal science. Textbook in 2 vols. Vol. II]. Moscow: ID MISiS, 2009, 528 p. (In Russ.).

3. Ashikhmin G.V., Polukhin V.P. Med’. Latun’. Bronza: uchebnoe posobie dlya vuzov [Copper. Brass. Bronze. Textbook for universities]. Raikov Yu.N. ed. Moscow: OAO “Institut Tsvetmetobrabotka”, 2006, 584 p. (In Russ.).

4. Smiryagin A.P., Smiryagina A.N., Belova A.V. Promyshlennye tsvetnye metally i splavy [Industrial non-ferrous metals and alloys]. Moscow: Metallurgiya, 1974, 488 p. (In Russ.).

5. Pikunov M.V. Plavka metallov, kristallizatsiya splavov, zatverdevanie otlivok [Metal smelting, alloys crystallization, solidification of castings]. Moscow: MISiS, 2005, 416 p. (In Russ.).

6. Sassa V.S. Futerovka induktsionnykh elektropechei [Lining of induction furnaces]. Moscow: Metallurgiya, 1989, 232 p. (In Russ.)

7. Stroitel’nyi internet-portal [Building website]. Available at URL: www.stroyvitrina.ru (In Russ.).

8. Ofitsial’nyi sait kompanii “Gruppa Magnezit” [Offi cial webwsite of Magnezit Group]. Available at URL: www.magnezit.ru (In Russ.).

9. Grigoryan V.A., Belyanchikov L.N., Stomakhin A.Ya. Teoreticheskie osnovy elektrostaleplavil’nykh protsessov [Theoretical foundations of EAF processes]. Moscow: Metallurgiya, 1987, 272 p. (In Russ.).

10. Kotel’nikov G.I., Semin A.E., Tolstolutskii A.A. etc. Teoriya i tekhnologiya metallurgii stali: tekhnologicheskie raschety na baze ravnovesnogo raspredeleniya komponentov v sisteme metall-shlakgaz s ispol’zovaniem komp’yuternoi programmy “GIBBS-MISiS”: ucheb. posobie [Theory and technology of steel metallurgy: technological calculations based on equilibrium distribution of components in the system “metal-slag-gas” using computer program “GIBBSMISiS”. Manual]. Moscow: ID MISiS, 2011, 54 p. (In Russ.).

11. Belyanchikov L.N. Estimation of the interaction parameters in nickel-based melts. Elektrometallurgiya. 2006, no. 8, pp. 29–37. (In Russ.).

12. Belyanchikov L.N. The universal method of recalculating the values of the interaction parameters from one alloy base to another using the quasi-regular solutions theory. Part I. Theoretical basis and adequacy of the recalculation model. Elektrometallurgiya. 2009, no. 1, pp. 23–29. (In Russ.).

13. Belyanchikov L.N. The universal method of recalculating the values of the interaction parameters from one alloy base to another using the quasi-regular solutions theory. Part II. Estimation of the interaction parameters in nickel alloys. Elektrometallurgiya. 2009, no. 2, pp. 29–38. (In Russ.).

14. Allenstein Jochen u. a. Feuerfeste Werkstoff e. Aufbau. Eigenschaften. Prüfung. Routschka G., Wuthnow H. Hrsg. Essen, Aufl age Vulkan Verlag. 2007. (Russ.ed.: Allenstein J. Ogneupornye materialy. Struktura, svoistva, ispytaniya: spravochnik. Routschka G., Wuthnow H. eds. Moscow: Intermet Inzhiniring, 2010, 392 p.).

15. Karpov Yu.A., Savostin A.P., Sal’nikov V.D. Analiticheskii kontrol’ v metallurgicheskom proizvodstve: ucheb. posobie [Analytical control in metallurgical production: Textbook]. Moscow: IKTs “Akademkniga”, 2006, 352 p. (In Russ.).

16. Kablukovskii A.F., Molchanov O.E., Kablukovskaya M.A. Kratkii spravochnik elektrostalevara: sprav. izd. [Short reference book for electric steelmaker]. Moscow: Metallurgiya, 1994, 352 p. (In Russ.).

17. Sait o vakuumnoi tekhnike [Website of vacuum technology]. Available at URL: www.pro-vacuum.ru (In Russ.).

18. Egorov A.V. Raschet moshchnosti i parametrov elektropechei chernoi metallurgii. ucheb. posobie dlya vuzov [Calculation of electric power and parameters of electric furnaces in steel industry. Textbook]. Moscow: Metallurgiya, 1990, 280 p. (In Russ.).

19. Elektrotermicheskoe oborudovanie: spravochnik [Thermal-electric equipment: Reference book]. Al’tgauzen A.P. ed. Moscow: Energiya, 1980, 416 p. (In Russ.).


Review

For citations:


Titova K.O., Kotel’nikov G.I., Zubarev K.A., Grigorovich K.V. ANALYSIS OF IRON REDUCTION FROM THE LINING AT VACUUM SMELTING OF THE Ni – Cu ALLOYS. Izvestiya. Ferrous Metallurgy. 2016;59(12):864-869. (In Russ.) https://doi.org/10.17073/0368-0797-2016-12-864-869

Views: 598


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)