Preview

Izvestiya. Ferrous Metallurgy

Advanced search

RESEARCH METHODS FOR «HOT CRACK» DEFECTS

https://doi.org/10.17073/0368-0797-2016-11-799-805

Abstract

As a result of the comparative analysis of “hot crack” defect (“HC”) descriptions in various technological processes, the characteristics were identified that distinguish them from other defects that may be incorrectly identified as “HC” at superfi cial control. It is shown that in welding and metallurgical practice the metallographic research techniques of defect and about defective zones are used for the exact identification and classification of “HC”. In foundry production such research techniques are not used. However, taking into account complexity of formation mechanisms of “HC” and defects like “HC” in mold pieces, detailed study of such methods is required. The common regularities in macro – and a microstructure of surfaces of defect and about defective zone and characteristic features in defects like “HC” in steel shaped mold pieces are revealed. The technique of identification of “HC” in steel mold pieces was developed.

About the Authors

S. S. Kuzovov
Bryansk State Technical University
Russian Federation

Assistant of the Chair “Mechanical Engineering and Materials Science”,

Bryansk



K. V. Makarenko
Bryansk State Technical University
Russian Federation

Dr. Sci. (Eng.), Professor of the Chair “Mechanical Engineering and Materials Science”,

Bryansk



N. A. Zhizhkina
Bryansk State Technical University
Russian Federation

Cand. Sci. (Eng.), Assist. Professor of the Chair “Mechanical Engineering and Materials Science”,

Bryansk



References

1. Makarenko K.V., Kuzovov S.S. Using the Niyama criterion for predicting the location of cracks formation in castings. Liteishchik Rossii. 2015, no. 1, pp. 18–22. (In Russ.).

2. Makarenko K.V., Kuzovov S.S., Shumakov M.A., Antokhin V.N. Structural researches of “hot crack” defect. Liteinoe proizvodstvo. 2016, no. 7, pp. 6–9. (In Russ.).

3. Defekty stali. Sprav. izd. [Defects of steel. Reference book]. Novokshchenova S.M., Vinograd M.I. eds. Moscow: Metallurgiya, 1984, 199 p. (In Russ.).

4. Pravosudovich V.V., Sokurenko V.P., Danchenko V.N. etc. Defekty stal’nykh slitkov i prokata. Sprav. izd. [Defects of steel ingots and rolled products. Reference book]. Moscow: Intermet Inzhiniring, 2006, 384 p. (In Russ.).

5. Lapotyshkin N.M., Leites A.V. Treshchiny v stal’nykh slitkakh [Cracks in the steel ingots]. Moscow: Metallurgiya, 1969, 112 p. (In Russ.).

6. Prokhorov N.N. Tekhnologicheskaya prochnost’ svarnykh shvov v protsesse kristallizatsii [Technological strength of welds during solidification]. Moscow: Metallurgiya, 1979, 249 p. (In Russ.).

7. Makarov E.L., Yakushin B.F. Teoriya svarivaemosti stalei i splavov [Theory of weldability of steels and alloys]. Makarov E.L. ed. Moscow: Izd-vo MGTU im. N.E. Baumana, 2014, 487 p. (In Russ.).

8. Yukhin N.A. Defekty svarnykh shvov i soedinenii [Defects of welds and joints]. Moscow: Izd-vo “SOUELO”, 2007, 56 p. (In Russ.).

9. Svarka i svarivaemye materialy: V 3-kh t. T. 1. Svarivaemost’ materialov. Sprav. izd. [Welding properties of materials. Vol.1. Reference book]. Makarov E.L. ed. Moscow: Metallurgiya, 1991, 528 p. (In Russ.).

10. ASM Handbook. Vol. 15. Casting. Stefanescu D.M. ed. ASM International. Handbook Committee, 2004, 2002 p. (In Russ.).

11. Balandin G.F. Osnovy teorii formirovaniya otlivki. V 2-kh chastyakh. Ch. II. Formirovanie makroskopicheskogo stroeniya otlivki: Ucheb. posob. [Fundamentals of the theory of casting formation. Part. 2. Formation of the macroscopic structure of the casting: Tutorial]. Moscow: Mashinostroenie, 1979, 335 p. (In Russ.).

12. Ogorodnikova O.M., Martynenko S.V., Gruzman V.M. Prediction of crystallization cracks in steel castings. Liteinoe proizvodstvo. 2008, no. 10, pp. 29–34. (In Russ.).

13. Bochvar A.A., Rykalin N.N., Prokhorov N.N., Novikov I.I., Movchan B.A. On the issue of hot (crystallization ) cracks at casting and welding. Liteinoe proizvodstvo. 1960, no. 10, p. 47. (In Russ.).

14. Fedorov V.G. Causes of intergranular cracks formation in steel castings. Liteinoe proizvodstvo. 1972, no. 7, pp. 7–10. (In Russ.).

15. Voronin Yu.F., Kamaev V.A. Atlas liteinykh defektov. Chernye splavy [Atlas of casting defects. Ferrous alloys]. Moscow: Mashinostroenie, 2005, 328 p.

16. Belov V.D. etc. Liteinoe proizvodstvo: Ucheb. posob. [Foundry: Tutorial]. Belov V.D. ed. Moscow: Izd. Dom MISiS, 2015, 487 p. (In Russ.).

17. Campbell J. Castings. Oxford: Butterworth Heinemann, 2003, 335 p.


Review

For citations:


Kuzovov S.S., Makarenko K.V., Zhizhkina N.A. RESEARCH METHODS FOR «HOT CRACK» DEFECTS. Izvestiya. Ferrous Metallurgy. 2016;59(11):799-805. (In Russ.) https://doi.org/10.17073/0368-0797-2016-11-799-805

Views: 571


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)