Preview

Izvestiya. Ferrous Metallurgy

Advanced search

Mathematical model of sheet metal strip heating by attacking jets

https://doi.org/10.17073/0368-0797-2022-9-671-676

Abstract

The authors investigated the intensity of heating of a moving strip of thermally thin metal on a finite length section by a system of attacking neutral gas jets. The article is devoted to solving the problem of creating a system for heating a strip of moving metal by attacking jets of neutral gas by estimating the intensity of heating a metal strip using mathematical modeling methods. The main options for heat treatment of sheet metal are named. The article describes the differential heat conduction problem and its subsequent simplification, considering the assumptions made to obtain an effective calculation algorithm; the empirical relations selected for calculating local and average values of heat transfer coefficients; and the basic parameters for variant calculations. For comparative modeling, a 20m-long section was considered, where a strip entering with a temperature of 500 °С is heated by neutral gas with temperature of 800 °С. The results of calculating the dependence of average cross-sectional temperature of the strip on its movement speed (in the range from 0.1 m/s to 2 m/s) at two values of the gas flow velocity (20 m/s and 40 m/s) are presented, on the basis of which the authors concluded that acceptable heating intensity is achieved only at low speeds of the strip, and the gas flow rate (in the considered range) is not a reserve for a significant increase in this intensity.

About the Authors

N. S. Byalobzheskii
National University of Science and Technology “MISIS”
Russian Federation

Nikita S. Byalobzheskii, Senior Specialist for Career Navigation and Employment

4 Leninskii Ave., Moscow 119049, Russian Federation



O. A. Evtekhova
National University of Science and Technology “MISIS”
Russian Federation

Ol’ga A. Evtekhova, Postgraduate of the Chair “Energy-Efficient and Resource-Saving Industrial Technologies”

4 Leninskii Ave., Moscow 119049, Russian Federation



I. A. Levitskii
National University of Science and Technology “MISIS”
Russian Federation

Igor’ A. Levitskii, Cand. Sci. (Eng.), Assist. Prof. of the Chair “Energy-Efficient and Resource-Saving Industrial Technologies”

4 Leninskii Ave., Moscow 119049, Russian Federation



References

1. Astsaturov V.N., Krasnokutskii P.G., Berkovskaya P.S. High-Speed Jet Heating of Metal. Kiev: Tekhnika, 1984, 121 p. (In Russ.).

2. Isataev S.I., Zhanabaev Z.Zh. Heat Transfer of Bodies in Jet Flow. Kiev: Tekhnika, 1989, 304 p. (In Russ.).

3. Timoshpol’skii B.I., Trusova I.A., Ratnikov P.E. Possibilities of application of jet heating of metal before rolling. Lit’e i metallurgiya. 2007, no. 2 (42), pp. 63-66. (In Russ.).

4. Belen’kiy A.M., Bogatova M.Zh., Chibizova S.I. Statistical mode­ling of metal heating in furnaces with walking beams. Chernye Metally. 2021, no. 8, pp. 32–37. (In Russ.). http://doi.org/10.17580/chm.2021.08.06

5. Bogatova M.Zh., Chibizova S.I. Statistical modeling of temperature operating modes of heating furnaces for hot strip mills. Izvestiya. Ferrous Metallurgy. 2021, vol. 64, no. 5, pp. 374–381. (In Russ.). https://doi.org/10.17073/0368-0797-2021-5-374-381

6. Levitskii I.A. The linear heat conduction problem for bodies with a regular shape under boundary conditions of the third kind. Chernye Metally. 2019, no. 10, pp. 67–72.

7. Mathews J.H. Computer derivations of numerical differentiation formulae. International Journal of Mathematics Education in Science and Technology. 2003, vol. 34, no. 2, pp. 280–287. https://doi.org/10.1080/0020739031000158317

8. Singh V.K., Talukdar P. Comparisons of different heat transfer mo­dels of a walking beam type reheat furnace. International Communications in Heat and Mass Transfer. 2013, vol. 47, pp. 20–26. https://doi.org/10.1016/j.icheatmasstransfer.2013.06.004

9. Tang G., Wu B., Bai D., Wang Y., Bodnar R., Zhou C.Q. Modeling of the slab heating process in a walking beam reheating furnace for process optimization. International Journal of Heat and Mass Transfer. 2017, vol. 113, pp. 1142–1151. https://doi.org/10.1016/j.ijheatmasstransfer.2017.06.026

10. Han S.H., Chang D., Kim C.Y. A numerical analysis of slab heating characteristics in a walking beam type reheating furnace. International Journal of Heat and Mass Transfer. 2010, vol. 53, no. 19–20, pp. 3855–3861. https://doi.org/10.1016/j.ijheatmasstransfer.2010.05.002

11. Kurnosov V.V., Levitskii I.A., Pribytkov I.A. Massive billets different rates heating in batch furnaces study. Izvestiya. Ferrous Metallurgy. 2012, vol. 55, no. 9, pp. 27–31. (In Russ.). https://doi.org/10.17073/0368-0797-2012-9-27-31

12. Mayr B., Prieler R., Demuth M., Moderer L., Hochenauer C. CFD analysis of a pusher type reheating furnace and the billet heating characteristic. Applied Thermal Engineering. 2017, vol. 115, no. 25, pp. 986–994. https://doi.org/10.1016/j.applthermaleng.2017.01.028

13. Jang J.-Y., Huang J.-B. Optimization of a slab heating pattern for minimum energy consumption in a walking-beam type reheating furnace. Applied Thermal Engineering. 2015, vol. 85, pp. 313–321. https://doi.org/10.1016/j.applthermaleng.2015.04.029

14. Tang L., Liu J., Rong A., Yang Z. An effective heuristic algorithm to minimise stack shuffles in selecting steel slabs from the slab yard for heating and rolling. Journal of the Operational Research Society. 2001, vol. 52, no. 10, pp. 1091–1097. https://doi.org/10.1057/palgrave.jors.2601143

15. Kurnosov V.V., Levitskii I.A. Mathematic simulation of workpieces heating with variable thermal characteristics and thermal condition, corresponding to a given heating curve. Izvestiya. Ferrous Metallurgy. 2012, vol. 55, no. 7, pp. 19–22. (In Russ.). https://doi.org/10.17073/0368-0797-2012-7-19-22

16. Arutyunov V.A, Bukhmirov V.V., Krupennikov S.A. Mathematical Modeling of Industrial Furnaces Thermal Operation. Moscow: Metal­lurgiya, 1990, 239 p. (In Russ.).

17. Byalobzheskii N.S. Development of a mathematical model and study of jet heating of a metal strip: WRC Master of Metallurgy. Moscow, 2020, 73 p. (In Russ.).

18. Notkin V.L. Deep Cooling of Aircraft Structures during Heat-Strength Tests. Moscow: Sputnik +, 2012, 142 p. (In Russ.).

19. Mastryukov B.S. Theory of Design and Calculations of Metallurgical Furnaces. Moscow: Metallurgiya, 1986, 376 p. (In Russ.).

20. Calculation of Heating and Thermal Furnaces. Directory. Tymchak V.M., Gusovskii V.L. eds. Moscow: Metallurgiya, 1983, 480 p. (In Russ.).


Review

For citations:


Byalobzheskii N.S., Evtekhova O.A., Levitskii I.A. Mathematical model of sheet metal strip heating by attacking jets. Izvestiya. Ferrous Metallurgy. 2022;65(9):671-676. (In Russ.) https://doi.org/10.17073/0368-0797-2022-9-671-676

Views: 294


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)