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Slag mode regulation in electric arc furnace based on electrical parameters control during melting oxidation period

https://doi.org/10.17073/0368-0797-2022-9-619-628

Abstract

The results of observation of steelmaking oxidation stage at EAF-135 were analyzed with automated control system of the electrical characteristics. There are three main zones in the furnace working space, which differ by the aggregate state of the materials in them: arc discharge, melt and foamed slag. The distribution data of electric power over the furnace zones is given. There is active powers asymmetry of the arcs under single electrodes affected by asymmetry of the short network. It is shown that the main factors impacting the melt and slag resistances are oxygen blow and electrode movement. The authors studied the influence of magnesia flux feeds on the melt resistance. These feeds correspond to a sharp increase and a subsequent gradual decrease in resistance, and the time for assimilation of additives does not exceed one minute. The average electrical parameters of the working space zones are given for the EAF-135 at single heats. A comparison was made of the nature of change in the arc discharge power and the change in the melt temperature. The profiles match of changes in these characteristics to an increase in the arc power corresponds to increase in the melt temperature. An attempt to correlate FeO content in the slag with the arc power did not give a positive result. However, this methodology should be tested under conditions of steel refining in a ladle-furnace unit. It is noted that the parameter control at changing of the electrical parameters of the arc and slag zones due to the overwhelming influence of intense oxygen blast, melt mixing and electrode displacement does not meet the reliability criterion.

About the Authors

A. V. Sivtsov
Institute of Metallurgy, Ural Branch of the Russian Academy of Sciences
Russian Federation

Andrei V. Sivtsov, Dr. Sci. (Eng.), Leading Researcher, Institute of Metallurgy

101 Amundsena Str., Yekaterinburg 620016, Russian Federation



O. Yu. Sheshukov
Institute of Metallurgy, Ural Branch of the Russian Academy of Sciences; Ural Federal University named after the first President of Russia B.N. Yeltsin
Russian Federation

Oleg Yu. Sheshukov, Dr. Sci. (Eng.), Chief Researcher, Institute of Metallurgy, Ural Branch of the Russian Academy of Sciences; Prof., Director of the Institute of New Materials and Technologies, Ural Federal University named after the first President of Russia B.N. Yeltsin

101 Amundsena Str., Yekaterinburg 620016, Russian Federation

19 Mira Str., Yekaterinburg 620002, Russian Federation



D. K. Egiazar’yan
Institute of Metallurgy, Ural Branch of the Russian Academy of Sciences; Ural Federal University named after the first President of Russia B.N. Yeltsin
Russian Federation

Denis K. Egiazar’yan, Cand. Sci. (Eng.), Senior Researcher, Head of the Laboratory, Institute of Metallurgy, Ural Branch of the Russian Academy of Sciences; Assist. Prof. of the Institute of New Materials and Technologies, Ural Branch of the Russian Academy of Sciences; Ural Federal University named after the first President of Russia B.N. Yeltsin

101 Amundsena Str., Yekaterinburg 620016, Russian Federation

19 Mira Str., Yekaterinburg 620002, Russian Federation



M. M. Tsymbalist
Institute of Metallurgy, Ural Branch of the Russian Academy of Sciences
Russian Federation

Mikhail M. Tsymbalist, Cand. Sci. (Eng.), Senior Researcher

101 Amundsena Str., Yekaterinburg 620016, Russian Federation



D. A. Lobanov
Institute of Metallurgy, Ural Branch of the Russian Academy of Sciences
Russian Federation

Daniil A. Lobanov, Cand. Sci. (Eng.), Research Associate of the Group of Technogenic Waste Problem

101 Amundsena Str., Yekaterinburg 620016, Russian Federation



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For citations:


Sivtsov A.V., Sheshukov O.Yu., Egiazar’yan D.K., Tsymbalist M.M., Lobanov D.A. Slag mode regulation in electric arc furnace based on electrical parameters control during melting oxidation period. Izvestiya. Ferrous Metallurgy. 2022;65(9):619-628. (In Russ.) https://doi.org/10.17073/0368-0797-2022-9-619-628

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ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)