Preview

Izvestiya. Ferrous Metallurgy

Advanced search

Influence of structure of burned pellets on strength and destruction in static compression tests

https://doi.org/10.17073/0368-0797-2021-11-785-792

Abstract

The burned pellets must retain the strength from the time they come off the roasting machine until they are loaded into the blast furnace. One indicator of the strength of burned pellets is the compressive strength, i.e., the maximum applied load at which the iron-ore pellet completely collapses. The paper studies the character of destruction of burned iron-ore titanomagnetite pellets of fraction 10 - 16 mm in the static compression test according to the Russian State Standard 24765-81. It is shown that the main type of destruction during the test is the emergence and development of plane cracks passing through the center of the magnetite core, where the maximum radial tensile stresses act or in the immediate vicinity. In some cases, the trajectory of one of the destructive cracks deviates from the above plane and envelopes the magnetite core. Obviously, this is due to the presence of a second area of tensile stress concentration at the boundary of the magnetite core and the hematite shell, formed during cooling of the pellets, due to differences in their mechanical and thermophysical properties. As a result, the final structure of pellets is characterized by the presence of two zones -peripheral hematite and central magnetite. The role of the relative size of the magnetite core on the compressive strength of burned pellets has been determined. It was established that the strength characteristics of the pellet increase with a decrease in relative size of the magnetite core. During the process of magnetite complete oxidation (when the whole volume of the pellet consists of hematite), the maximum level of the pellets compressive strength can be: the maximum destructive force - 3300 N, destructive energy - 0.55 J, mass destructive energy - 0.18 J/g.

About the Authors

A. N. Dmitriev
Institute of Metallurgy, Ural Branch of the Russian Academy of Science
Russian Federation

Andrei N. Dmitriev - Dr. Sci. (Eng.), Prof., Chief Researcher of the Laboratory of Pyrometallurgy of Reduction Processes, Institute of Metallurgy, Ural Branch of the Russian Academy of Science.

101 Amundsena Str., Yekaterinburg 620016.



V. G. Smirnova
Institute of Metallurgy, Ural Branch of the Russian Academy of Science
Russian Federation

Valentina G. Smirnova - Leading Engineer of the Laboratory of Pyrometallurgy of Reduction Processes, Institute of Metallurgy, Ural Branch of the Russian Academy of Science.

101 Amundsena Str., Yekaterinburg 620016.



E. A. Vyaznikova
Institute of Metallurgy, Ural Branch of the Russian Academy of Science
Russian Federation

Elena A. Vyaznikova - Junior Researcher of the Laboratory of Pyrometallurgy of Reduction Processes, Institute of Metallurgy, Ural Branch of the Russian Academy of Science.

101 Amundsena Str., Yekaterinburg 620016.



A. V. Dolmatov
Institute of Metallurgy, Ural Branch of the Russian Academy of Science
Russian Federation

Aleksei V. Dolmatov - Cand. Sci. (Chem.), Scientific Secretary, Senior Researcher of the Laboratory of Metallurgical Melts, Institute of Metallurgy, Ural Branch of the Russian Academy of Science.

101 Amundsena Str., Yekaterinburg 620016.



G. Yu. Vit'kina
Institute of Metallurgy, Ural Branch of the Russian Academy of Science
Russian Federation

Galina Yu. Vit'kina - Cand. Sci. (Eng.), Senior Research, Head of the Laboratory of Pyrometallurgy of Reduction Processes, Institute of Metallurgy, Ural Branch of the Russian Academy of Science.

101 Amundsena Str., Yekaterinburg 620016.



References

1. Shumakov N.S., Dmitriev A.N., Garaeva O.G. Raw Materials and Fuels for Blast Furnace Smelting. Yekaterinburg: UB RAS, 2007, 392 p. (In Russ.).

2. Eklund N., Dahlstedt A. The choice of pellets in a mixed blast furnace burden and how it effects process conditions. Proceedings of the 14th Conf. on Hungarian Pig Iron and Steel Making. Hungary, Balatonszeplak, 2002, pp. 1-14.

3. Nikitchenko T.V., Timofeeva A.S., Kozhukhov A.A. Effect of modifying additives on the formation of iron ore pellets. Chernaya metal-lurgiya. Bulletin of Scientific, Technical and Economic Information. 2018, no. 4, pp. 67-72. (In Russ.).

4. Gao Q.-J., Shen F.-M., Wei G., Jiang X., Zheng H.-Y. Effects of MgO containing additive on low-temperature metallurgical properties of oxidized pellet. Journal of Iron and Steel Research International. 2013, vol. 20, no. 7, pp. 25-28. https://doi.org/10.1016/S1006-706X(13)60121-1

5. Gustafsson G., Haggblad H.-A., Nishida M., Larsson S., Jonsen P. Fracture probability modelling of impact-loaded iron ore pellets. International Journal of Impact Engineering. 2017, vol. 102, pp. 180-186. http://dx.doi.org/10.1016/j.ijimpeng.2016.12.014

6. Gustafsson G., Haggblad H.-A., Jonsen P. Multi-particle finite element modelling of the compression of iron ore pellets with statistically distributed geometric and material data. Powder Technology. 2013, vol. 239, pp. 231-238. http://dx.doi.org/10.1016/j.powtec.2013.02.005

7. Gustafsson G., Haggblad H.-A., Jonsen P. Characterization modeling and validation of a two-point loaded iron ore pellet. Powder Technology. 2013, vol. 235, pp. 126-135. http://dx.doi.org/10.1016/j.powtec.2012.10.003

8. Tavares L.M., Cavalcanti P.P., de Carvalho R.M., da Silveiera M.W., Bianchi M., Otaviano M. Fracture probability and fragment size distribution of fired Iron ore pellets by impact. Powder Technology. 2018, vol. 336, pp. 546-554. http://doi.org/10.1016/j.powtec.2018.06.036

9. Yur'ev B.P., Gol'tsev V.A. Study of the magnetite oxidation. Izvestiya. Ferrous Metallurgy. 2016, vol. 59, no. 10, pp. 735-739. (In Russ.). https://doi.org/10.17073/0368-0797-2016-10-735-739

10. Gorbachev V.A., Abzalov V.M., Yur'ev B.P. Conversion of magnetite to hematite in iron-ore pellets. Izvestiya. Ferrous Metallurgy. 2007, no. 4, pp. 27-30. (In Russ.).

11. Yur'ev B.P., Dudko V.A. Optimization of the iron-ore pellet annealing process on conveyor machines considering the layer's physicochemical process run. Steel in Translation. 2020, vol. 50, no. 9, pp. 611-617. http://doi.org/10.3103/S0967091220090119

12. Malysheva T.Ya., Yusfin Yu.S., Plotnikov S.V. Alkalies influence on hardening mechanism of pellets made from quartzite concentrating ore. Izvestiya. Ferrous Metallurgy. 2011, no. 11, pp. 15-19. (In Russ.).

13. Dwarapudi S., Devi T.U., Mohan R.S., Ranjan M. Influence of pellet size on quality and microstructure of iron ore pellets. ISIJ International. 2008, vol. 48, no. 6, pp. 768-776. https://doi.org/10.2355/isijinternational.48.768

14. Umadevi T., Kumar P., Lobo N.F., Prabhu M., Mahapatra P.C., Ranjan M. Influence of pellet basicity (CaO/SiO2 ) on iron ore pellet properties and microstructure. ISIJ International. 2011, vol. 51, no. 1, pp. 14-20. https://doi.org/10.2355/isijinternational.51.14

15. Abzalov V.M., Gorbachev V.A., Evstyugin S.N., Klein V.I., Leont'ev L.I., Yur'ev B.P. Physical, Chemical and Thermal Fundamentals of Iron-Ore Pellet Production. Yekaterinburg: MITs, 2015, 335 p. (In Russ.).

16. Gao Q.-J, Shen Y.-S., Jiang X., Zheng X.-Y., Shen F.-M., Liu C.-S. Effect of MgO on oxidation process of Fe3O4 in pellets. Journal of Iron and Steel Research International. 2016, vol. 23, no. 10, pp. 1007-1011. https://doi.org/10.1016/S1006-706X(16)30151-0

17. Melamud S.G., Yur'ev B.P. Calculation methods of tensions in burnt iron-ore pellets at their cooling. Izvestiya. Ferrous Metallurgy. 2015, vol. 58, no. 12, pp. 865-870. (In Russ.). https://doi.org/10.17073/0368-0797-2015-12-865-870

18. ISO 4700. Iron ore pellets for blast furnace and direct reduction feed stocks. Determination of the Crushing Strength. Switzerland: International Organization for Standardization, 2015, 5 p.

19. Cavalcanti P.P., Tavares L.M. Statistical analysis of fracture characteristics of industrial iron ore pellets. Powder Technology. 2018, vol. 325, pp. 659-668. https://doi.org/10.1016/j.powtec.2017.11.062

20. Cavalcanti P.P., Tavares L.M. Static and dynamic compressive loading offered iron ore pellets. Powder Technology. 2019, vol. 354, pp. 281-288. https://doi.org/10.1016/j.powtec.2019.06.006

21. Lur'e A.I. Theory of Elasticity. Moscow: Nauka, 1970, 939 p. (In Russ.).

22. Rolland S.A., Gethin D.T., Lewis R.W., Tweed J.H. Characterization of powders in low pressure region of yield surface. Powder Metallurgy. 2010, vol. 53, no. 4, pp. 340-351. http://doi.org/10.1179/003258910X12680382874526

23. Ismagilov R.I., Efindiev N.T., Puzakov P.V., Sharkovskii D.O., Pokolenko A.Yu., Starodumov A.V., Lavrinenko A.A. Developing technologies for the production of different types of high-quality pellets. Stal'. 2020, no. 3, pp. 15-18. (In Russ.).


Review

For citations:


Dmitriev A.N., Smirnova V.G., Vyaznikova E.A., Dolmatov A.V., Vit'kina G.Yu. Influence of structure of burned pellets on strength and destruction in static compression tests. Izvestiya. Ferrous Metallurgy. 2021;64(11):785-792. (In Russ.) https://doi.org/10.17073/0368-0797-2021-11-785-792

Views: 672


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)