Development of welded structure of 5-nozzle lance heads in converter shop of PJSC “Dneprovsky metallurgical combine”
https://doi.org/10.17073/0368-0797-2020-10-815-822
Abstract
For the upper blasting lances of 250-tons oxygen converters at PJSC «DMС» (Kamenskoe, Ukraine) the author has proposed a number of welded structures of 5-nozzle lance heads with increased resistance. A set of industrial studies of their operation made it possible to establish that the devices which provide cooling of the areas back from the nozzle zone of the tip have the highest resistance. Measures to increase the values of the average cooler speeds in welded structures of the lance heads and their rigidity also turned out to be quite effective. The transfer of copper welds holding the nozzle inserts in the copper tip from its outer surface to the inner proved to be ineffective from the point of increasing resistance of the lance head (the average resistance of the heads increased by only 7 heats – from 78 to 85 heats). This allows us to assert the need for complete elimination of copper welds in the head (both external, exposed to high-temperature and mechanical stresses, and internal) that hold nozzle inserts in the holes of the welded tip and lance head collector. Thus, in spite of all the measures taken to transfer the welds from the outer surface of the tip to its inner surface, to improve cooling of the tip and its back from the nozzle zones, which also include sections of copper welds around the nozzles, as well as to increase the rigidity of the blast welded structure heads, this led, although to positive, but still to relatively low results. The data obtained indicate that welds made of copper around the nozzle inserts, which are held by this in the tip (also in the collector) of the head, are the limiting link that does not significantly increase the resistance of welded lance heads, and it is urgently necessary to back off its use.
About the Author
S. P. PanteikovUkraine
Cand. Sci. (Eng.), Assist. Professor of the Chair of Ferrous Metallurgy
Dnipropetrovsk Region
References
1. Ming L. Rong Z. Research on coherent jet oxygen lance in BOF steelmaking process. Metallurgical Research & Technology. 2019, vol. 116, no. 5, article 502.
2. Garajau F.S., Guerra M. de S. L., Maia B.T., Cetlin P.R. Effects of post combustion temperature on the wear of the supersonic nozzles in BOF lance tip. Engineering Failure Analysis. 2019, vol. 96, pp. 175-185.
3. Maia B.T., Ribeiro A.R., Santos B.O. de A. etc. Continuous developments at the Steel Plant 1 Usiminas Ipatinga through slagless technology. Iron and Steel Technology. 2016, vol. 13, no. 4, pp. 61–64.
4. Maia B.T., Imagawa R.K., Petrucelli A.C., Tavares R.P. Effect of blow parameters in the jet penetration by physical model of BOF converter. Journal of Materials Research and Technology. 2014, vol. 3, no. 3, pp. 244–256.
5. Schlueter J., Kempken J., Odenthal H.-J. etc. Application of computational fluid dynamics to steelmaking processes. Revue de Métallurgie. 2008, vol. 128, no. 10, pp. 505–512.
6. Garajau F.S., Cetlin P.R., Guerra M. de S.L. etc. Estudo de caso: desgaste nos bocais supersônicos do bico de lança da aciaria BOF. Available at URL: file:///D:/Мои%20документы/Downloads/ESTUDO_DE_CASO_DESGASTE_NOS_BOCAIS_SUPERSONICOS_DO.pdf (Accessed 20.01.2020). (In Port.).
7. Maia B.T., Garajau F.S., Barros J-E. M., Guerra M. de S.L. Desgaste em bocais de lança – simulações CFD e condições reais. Available at URL: https://pdfs.semanticscholar.org/c40a/8aa2d6667b32d340285c94a079c7d64e1859.pdf (Accessed 20.01.2020). (In Port.).
8. Oxygen Blowing Lance and Lance Tips in Converter Steel Making. Available at URL: https://www.ispatguru.com/oxygen-blowing-lance-and-lance-tips-in-converter-steel-making/ (Accessed 13.01.2020).
9. SAAR METALL Gruppe. Available at URL: http://saarmetallgruppe.com/?page_id=50&lang=en (Accessed 13.01.2020).
10. Impact GmbH. Available at URL: http://www.impact-moers.de/product.htm (Accessed 20.01.2020).
11. BOF – Basic Oxygen Furnace. Available at URL: http://www.soudobeam.be/product/basic-oxygen-furnace/ (Accessed 13.01.2020).
12. BOF. Available at URL: http://tallmantechnologies.ca/bof.php (Accessed 13.01.2020).
13. Lance Tips & Burners. Available at URL: http://www.nu-core.com/ltb.html (Accessed 10.02.2020).
14. Lance Tips for Water-Cooled Oxygen Lance. Available at URL: http://www.nagpalengineering.com/products/lance-tips-for-watercooled-oxygen-lance/ (Accessed 13.01.2020).
15. Made-in-China. Oxygen Lance and Lance Nozzle. Available at URL: https://www.made-in-china.com/showroom/chongsheng/product-detaildoensbfVnEpS/China-Oxygen-Lance-And-Lance-Nozzle.html (Accessed 13.01.2020).
16. Shandong Chongsheng Metallurgical Oxygen Lance Co., Ltd. Available at URL: https://www.ecvv.com/product/4756904.html (Accessed 13.01.2020).
17. AMK Metallurgical Machinery Group Co., Ltd. Available at URL: https://amkgroup.en.ecplaza.net/products/oxygen-lance-tip_4431922 (Accessed 13.01.2020).
18. Build Industrial Pakistan. Available at URL: http://buildindustrialpakistan.blogspot.com/2014/01/water-cooled-oxygen-blowinglance-vital.html (Accessed 13.01.2020).
19. Calibration System for Oxygen-Blowing Lances. Available at URL: http://www.sms-siemag.com/download/H2_203E_Calibration_system_for_oxygen-blowing_lances_ES.pdf (Accessed 10.02.2020).
20. Lance Tips and Sublances for Basic Oxygen Furnace (BOF), LD converters and other types. Available at URL: http://fundicaoeusinsteelindustry/lance-tips-and-sublances-for-basic-oxygen-furnance-bofld-converters/ (Accessed 13.01.2020).
21. Oxygen Lance Nozzle Assembly, used in Basic Oxygen Steel- Making, 1970. Available at URL: https://www.ssplprints.com/image/83273/oxygen-lance-nozzle-asembly-used-in-basic-oxygensteel-making-c-1970 (Accessed 13.01.2020).
22. TradeKOREA. All Categories. Available at URL: https://www.tradekorea.com/product/detail/P636834/Good-quality-Converter-Oxygen-Lance-Nozzle-for-water-cooled.html (Accessed 13.01.2020).
23. Oxygen Lance. Available at URL: https://www.pinterest.com/lucysmail507/oxygen-lance/ (Accessed 20.01.2020).
24. Soudotip. Available at URL: http://www.soudobeam.be/en/product/basic-oxygen-furnace/soudotip/ (Accessed 20.01.2020).
25. Chernyatevich A.G., Panteikov S.P., Uchitel’ L.M., Ivko V.V. Improving the design of upper lances for high-capacity converters. Stal’. 2000, no. 2, pp. 14–16. (In Russ.).
26. Panteikov S.P., Nesvet V.V., Uchitel’ L.M. etc. Golovka k verkhnei kislorodnoi furme s tsentral’nym podvodom vody [Head to the top oxygen lance with a central water supply]. Patent UA no. 40296. MPK7 С21С 5/48. Bulleten’ izobretenii. 2001, no. 6. (In Ukr.).
27. Panteikov S.P., Nesvet V.V., Uchitel’ L.M. etc. Improving cooling system of lance heads of converter. Stal’. 2013, no. 8, pp. 53–58. (In Russ.).
28. Panteikov S.P., Uchitel’ L.M., Ivko V.V. etc. Furmennaya golovka povyshennoi zhestkosti [High rigidity lance head]. Patent UA no. 38980. MPK7 С21С 5/48. Bulleten’ izobretenii. 2001, no. 4. (In Ukr.).
29. Panteikov S.P., Uchitel’ L.M., Ivko V.V. etc. Increased durability of welded lance heads of 250-t converters. Chernaya metallurgiya. Byul. in-ta “Chermetinformatsiya”. 2003, no. 6 (1242), pp. 38–40. (In Russ.).
30. Panteikov S.P. Makhlai Yu.P., Panteikova E.S., Kadatskii L.V. Development of safe structures for lance heads. Stal’. 2015, no. 9, pp. 15–17. (In Russ.).
Review
For citations:
Panteikov S.P. Development of welded structure of 5-nozzle lance heads in converter shop of PJSC “Dneprovsky metallurgical combine”. Izvestiya. Ferrous Metallurgy. 2020;63(10):815-822. (In Russ.) https://doi.org/10.17073/0368-0797-2020-10-815-822