Application of electric arc surfacing in manufacture of three-dimensional steel objects
https://doi.org/10.17073/0368-0797-2020-6-443-450
Abstract
The article presents theresults of research on the influence of modes of the volume electric arc surfacing on the geometric accuracy of objects of the “cube” type made of 09G2S and 06Kh19N9T steel fillers. It was found, that when surfacing thesamples made of 09G2S steel, the actual dimensions in length and width, generally exceed, and in height are smallerthan the specified dimensions of the model. Itmay be due to melt spreading on the substrate during formation of the first layers. The optimal surfacing mode for objects of the “cube” type made of 09G2S steel was defined. When surfacing the samples of 06Kh19N9T steel, spreading does not occur, but all the actual dimensions are smaller in relation to the specified. Itmight bedue to the influence of shrinkage processes occurring in the surfaced layers during their solidification. The most optimal mode for the samples made of 06Kh19N9T steel is the mode in which the size reduction in length and width was no more than 2.5 %, and in height – 13.5 %. Studies on the influence of welding arc voltage and the grade of filler material on width of the surfaced track confirmed the tendency of 09G2S steel to spread over the substrate in the entire studied voltage range (11 – 19 V). The structure of the surfacedsamples was investigated. Mechanical tests on the tensile strength of the surfaced samples at room temperature have shown that they have an acceptable set of mechanical properties that exceed the reference values.
Keywords
Supporting agencies: The work was financially supported by the Ministry of Education and Science of the Russian Federation as part of the design part of state assignment No. 07782020-0005.
About the Authors
S. S. Zhatkin
Samara State Technical University
Russian Federation
Russian Federation
Cand. Sci. (Eng.), Assist. Professor of the Chair “Foundry and Enabling Technologies”
Samara
K. V. Nikitin
Samara State Technical University
Russian Federation
Russian Federation
Dr. Sci. (Eng.), Professor, Dean of the Faculty of Mechanical Engineering, Metallurgy and Transport
Samara
V. B. Deev
National University of Science and Technology “MISIS”
Russian Federation
Russian Federation
Dr. Sci. (Eng.), Professor, Leading Expert of the Chair of Metal Forming
Moscow
S. S. Pankratov
Samara State Technical University
Russian Federation
Russian Federation
MA Student of the Chair “Foundry and Enabling Technologies”
Samara
D. A. Dunaev
Samara State Technical University
Russian Federation
Russian Federation
MA Student of the Chair “Foundry and Enabling Technologies”
Samara
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Review
For citations:
Zhatkin S.S., Nikitin K.V., Deev V.B., Pankratov S.S., Dunaev D.A. Application of electric arc surfacing in manufacture of three-dimensional steel objects. Izvestiya. Ferrous Metallurgy. 2020;63(6):443-450. (In Russ.) https://doi.org/10.17073/0368-0797-2020-6-443-450
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