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Technological modes of efficient metallization of iron-oxide-containing waste from metallurgical production

https://doi.org/10.17073/0368-0797-2020-5-335-343

Abstract

During the research, rolled scale and gas cleaning slimes from oxygen-converter workshop No. 1 of JSC “EVRAZ ZSMK” were used as iron-oxide-containing materials. Semi-coke from brown coals of the Berezovskoye deposit of the Kansko-Achinsk basin (temperature of semi-coking is 750 °C), coke fines of PJSC “Coke” and dust from coke dry-quenching plant of JSC “EVRAZ ZSMK” were used as carbon reducing agents. Total iron, FeO and Fe2 O 3 oxides amount to 73.3, 75.5 and 20.9 % in scale, 41.2, 4.7 and 53.7 % in sludge, respectively. Sludge also contains 4.3 % of total carbon and 20.6 % of CaO. Brown-coal semi-coke, coke fines and coke dust contains carbon and volatiles 94.05 and 9.5 %, 97.50 and 2.1 %, 97.47 and 1.6 % on dry ashless weight, respectively. For metallization of furnace charges with composition: scale, slime–semi-coke, coke fines, dust with addition of 10 % water-soluble binding–molasses, strong unroasted briquettes were pressed. Metallization modes of analyzed charge compositions were thermodynamically predicted and technologically determined. Metallization degree and metal iron content at usage of brown-coal semi-coke were found to be 97.5 and 90.2 % for scale, 97.5 and 71.3 % for sludge; of coke fines: 70.7 and 61.9 % for scale, 68.9 and 48.4 % for sludge; of coke dust: 72.1 and 62.6 % for scale, 69.2 and 48.2 % for sludge. The possibility of achievement the metallization degree of 97.0 – 98.0 % was established for briquetted charge from scale – brown-coal semi-coke with 92.0 – 93.0 % of total iron, 89.8 – 90.6 % of metallic iron, 2.8 – 3.2 % of FeO, 0.06 – 0.08 % of S, 0.016 – 0.018 % of P, 1.7 – 1.9 % of C, 1.0 – 1.2 % of CaO and 0.25 – 0.35 % of MgO at 1173 K and duration of 40 min.

About the Authors

A. E. Anikin
Siberian State Industrial University
Russian Federation

Cand. Sci. (Eng.), Assist. Professor of the Chair “NonFerrous Metallurgy and Chemical Engineering”

Novokuznetsk, Kemerovo region



G. V. Galevskii
Siberian State Industrial University
Russian Federation

Dr. Sci. (Eng.), Professor, Head of the Chair “NonFerrous Metallurgy and Chemical Engineering”

Novokuznetsk, Kemerovo region



V. V. Rudneva
Siberian State Industrial University
Russian Federation

Dr. Sci. (Eng.), Professor of the Chair “Non-Ferrous Metallurgy and Chemical Engineering”

Novokuznetsk, Kemerovo region



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Review

For citations:


Anikin A.E., Galevskii G.V., Rudneva V.V. Technological modes of efficient metallization of iron-oxide-containing waste from metallurgical production. Izvestiya. Ferrous Metallurgy. 2020;63(5):335-343. (In Russ.) https://doi.org/10.17073/0368-0797-2020-5-335-343

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ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)