Preview

Izvestiya. Ferrous Metallurgy

Advanced search

Detection of rational frequency of the sample incremental loading during its tests for endurance on the basis of a synergetically organized acoustic emission

https://doi.org/10.17073/0368-0797-2019-6-467-474

Abstract

The article considers results of the evaluation of rational frequency effecting the sample when implementing the method of determining the fatigue characteristics of materials based on synergistically organized emission of stress waves. The essence of this process lies in the fact that a flow of the emission signal is formed with a small-scale loading of the tested sample at each step of loading. At the same time, another series of dislocations is being generated, capable of reaching the crystal surface at the next moment of loading and emitting a stress wave. The magnitude of this signal characterizes the processes occurring in the material at a particular load, and allows the power parameters corresponding to such value as endurance limit to be recorded. The purpose of this work is to determine the frequency of small-scale loading, providing the maximum wave signal when implementing the method for determining the fatigue characteristics of materials based on synergistically organized emission of stress waves. The analysis of the movement of material elements was made. Based on previously published materials on the use of synergistically organized acoustic emission, the process of behavior of the metal structural components was analyzed; the process of the behavior of its grain under the influence of dislocation movements is identified and described. The strength of each such impact was represented by the delta function. The behavior of metal grains was described by the second order differential equation. The probability of a grain moving from impulse action from the side of lying crystals and from its own impulses is described by the density of movement probability of this grain. Considering jointly the dynamic and probabilistic description of the grain behavior, the Kolmogorov – Focker – Planck equation was obtained. Due to the fact that in the present work, the oscillatory nature of the metal grain movement was of interest, the above-mentioned equation was transformed into a wave-mechanical function of the process of grain behavior. The solution of wave-mechanical function is wave equation. As a result of consideration of the wave equation, natural frequency of material grain oscillations was revealed. This frequency falls in the range of frequencies that can be reproduced under stepwise loading of the test sample. This makes it possible to realize a resonance effect as applied to behavior of the metal crystal structure. Thus, frequency at which fluctuations in the material structure at the grain level will resonate with an external effect on the sample is determined. Resonant interaction of the material structure and external incremental loading of the sample will ensure a more powerful value of the emission signal at the same value of the steps under small-scale loading.

About the Authors

A. N. Savel’ev
Siberian State Industrial University
Russian Federation

Cand. Sci. (Eng.), Assist. Professor of the Chair of Mechanics and Machine Engineering 

Kemerovo Region, Novokuznetsk



E. A. Savel’eva
Siberian State Industrial University
Russian Federation

Candidates for a Degree of Cand. Sci. (Eng.) of the Chair of Mechanics and Machine Engineering 

Kemerovo Region, Novokuznetsk



References

1. Savel’ev A.N., Savel’eva E.A., Lokteva N.A. Strength properties evaluation of materials of technological machines elements based on the synergetically organized signals of acoustic emission. Izvestiya. Ferrous Metallurgy. 2017, vol. 60, no. 6, pp. 443–450. (In Russ.).

2. Savel’eva E.A., Savel’ev A.N. Sposob registratsii signalov akusticheskoi emissii [The method of acoustic emission signals registration]. Patent RF no. 2555506. Bulleten̕ izobretenii. 2014, no. 19. (In Russ.).

3. Kandybo G.V., Strashnikov V.M. Materiya, dvizhenie, tekhnika [Matter, movement, technology]. Minsk: Nauka i tekhnika, 1977, 200 p. (In Russ.).

4. Savel’ev A.N. Structural features of a stably functioning complex technical system. Izvestiya. Ferrous Metallurgy. 1996, no. 12, pp. 53–58. (In Russ.).

5. Savel’ev A.N. Types of movements in materials and nevelier fatigue curves for their evaluation. Izvestiya. Ferrous Metallurgy. 1992, no. 2, pp. 78–81. (In Russ.).

6. Charsley P., Bangert U., Appleby L.J. The effect of temperature and amplitude on dislocation structures in cyclically deformed pure aluminum. Mat. Sci. and Eng. 1989, no. 113, pp. 231–236.

7. Crinberg N.M. etc. Cyclic hardening and substructure of Al-Mg alloys. Mat. Sci. and Eng. 1991, A 138, pp. 49–61.

8. Cottrell A.H. Discontinuous flow. In.: Struktura i mekhanicheskie svoistva materialov [Structure and mechanical properties of materials]. Moscow: Metallurgiya, 1967, pp. 210–224. (In Russ.).

9. Conrad H. Model of deformed hardening used to explain the effect of grain size for metal flow stress. In.: Sverkhmelkoe zerno v metallakh [Ultrafine-grain metals]. Trans. from Eng. Мoscow: Metallurgiya, 1973, pp. 206–219. (In Russ.).

10. Glasov M., Llanes L.M., Laird C. Self-organized dislocation structures (SODS) in fatigue metals. Phys. Stat. Sol. (a). 1995, vol. 149, pp. 297.

11. Pangborn R.N., Weissmann S., Kramer I. R. Dislocation distribution and prediction of fatigue damage. Metallurgical Transactions A. 1981, vol. 12, no. 1, pp. 109–120.

12. Kul’bashnii P.F. Influence of loading frequency and directivity of anisotropy on the fatigue strength of sheet aluminum alloy AMg65M. Problemy prochnosti. 1972, no. 6, pp. 38–41. (In Russ.).

13. Kuz’menko V.A., Matokhnyuk L.E., Pisarenko G.G. etc. Effect of loading frequency on fatigue strength of metals. In: Ustalostnaya prochnost’ materialov i elementov konstruktsii pri zvukovykh i ul’trozvukovykh chastotakh nagruzheniya: Sb. dokl. [Fatigue strength of materials and structural elements at sound and ultrasonic loading frequencies: Coll. of papers]. Kiev: Naukova dumka, 1976, pp. 23–32. (In Russ.).

14. Pisarenko G.G. Effect of the frequency of cyclic stretching – compression on endurance of D16T alloy. Problemy prochnosti. 1972, no. 12, pp. 2–23. (In Russ.).

15. Savel’ev A.N., Gromov V.E. Effect of loading frequency on movements distribution in materials. Izvestiya. Ferrous Metallurgy. 1999, no. 6, pp. 62–66. (In Russ.).

16. Likhachev V.A., Panin V.E., Zasimchuk E.E. etc. Kooperativnye deformatsionnye protsessy i lokalizatsiya deformatsii [Cooperative deformation processes and localization of deformations]. Kiev: Naukova dumka, 1989, 320 p. (In Russ.).

17. Mecke K., Blochwitz G., Kremling U. The development of the dislocation structures during the fatigue process of F.C.C. single crystals. Cryst. Res. And Technol. 1982, vol. 17, no. 12, pp. 1557–1570.

18. Ackermann F. etc. The dependence of dislocation microstructure on plastic strain amplitude in cyclically strained copper single crystals. Acta. Met. 1984, vol. 32, no. 5, pp. 715–725.

19. Panin V.E., Grinyaev Yu.V., Danilov V.I. etc. Strukturnye urovni plasticheskoi deformatsii i razrushenie [Structural levels of plastic deformation and fracture]. Novosibirsk: Nauka, 1990, 255 p. (In Russ.).

20. Gillis P.P. Dislocation motions and acoustic emission. In: Acoustic emission, ASTM STP-505. 1972, pp. 20–29.

21. Haken H. Synergetics. An Introduction. Nonequilibrium phase transitions and self-organization in Physics, Chemistry and Biology. 2nd Ed. Berlin – Heidelberg – New York: Springer-Verlag, 1978. (Russ.ed.: Haken H. Sinergetika. Мoscow: Мir, 1980, 404 p.).

22. Kuz’menko G.I. Value of the theory of simple Markov processes in physical chemistry. Zhurnal fizicheskoi khimii. 1977, no. 10, pp. 2607–2610. (In Russ.).

23. Noskova N.I. Direct observation of the dissociation of dislocations in solid solutions with b. c. c. lattice. Physics of Metals and Metallography. 1985, vol. 60, no. 2, pp. 165–172.

24. Jon M.C., Mason W.P., Besuers D.N. Observation of acoustic harmonics generated by long-range motion of dislocations. Journal of Applied Physics. 1978, vol. 49, no. 12, pp. 5871–5879.

25. Koneva N.A. Self-organization and phase transition in dislocation structure. In: Proc. of 9th ICSMA, Israel, Haifa 1991. Fruid Publ. Company LTD, London, 1991, pp. 157–164.

26. James D.R., Carpenter S.H. Relation between acoustic emission and dislocation kinetics in crystalline solids. J. Appl. Phys. 1971, vol. 42, no. 12, pp. 4685–4697.


Review

For citations:


Savel’ev A.N., Savel’eva E.A. Detection of rational frequency of the sample incremental loading during its tests for endurance on the basis of a synergetically organized acoustic emission. Izvestiya. Ferrous Metallurgy. 2019;62(6):467-474. (In Russ.) https://doi.org/10.17073/0368-0797-2019-6-467-474

Views: 600


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)