Preview

Izvestiya. Ferrous Metallurgy

Advanced search

STUDY OF THE BEHAVIOR OF CURRENT-CARRYING LIQUID IN THE BATH OF DC ARC FURNACE BY AN EXTERNAL VERTICAL MAGNETIC FIELD ON A PHYSICAL MODEL

https://doi.org/10.17073/0368-0797-2018-1-28-34

Abstract

When an external vertical magnetic field is applied to a current-carrying melt in the bath of a DC arc furnace, volumetric electromagnetic forces arise that drive it. Flows of metal and slag occur in the bath of the DC arc furnace. This can lead to their efficient mixing, but can also carry negative aspects,for example, associated with an increase in wear oflining in the region of the bottom electrode. The processes of conductive mixing in the bath of the DC arc furnace during smelting of metals and alloys remain poorly understood, there arise both theoretical questions related to the nature of the flows in the bath under the action of external and intrinsic magnetic fields of a given intensity, and practical with the absence of simple and reliable sources of external magnetic fields. The purpose of this paper isto qualitatively test the capabilities of a physical "transparent" model, to study the nature of currents of a current-carrying liquid under the action of an external vertical magnetic field, and to analyze the possibility of transferring simulation results to processes occurring in a five-ton bath of an industrial DC arc furnace. The principal possibility of studying the current flow behavior of a current-carrying melt under the influence of external magnetic fields on models using non-metallic electrically conducting transparent liquids is shown. In this work the authors have used a water solution of table salt, it allowed to estimate the velocity of the liquid on itsfree surface and near the bottom electrode using video. The physical modeling of the effect of an external vertical magnetic field on the current flowing current in a bath was carried out for different combinations of connecting the bottom electrode and different currents flowing through the bath. The current flowing current in the bath under the influence of an external vertical magnetic field was established when the central electrode or the bottom electrode is displaced from the axis of the bath. It was revealed that when the axis of the bottom electrode is displaced from the bath axis, the average rotation speed of the liquid in the horizontal plane increases. An estimate of the value of the vertical magnetic field strength (about 5  kA/m) is obtained, which should be accompanied by conductive mixing the metal bath of the five-ton steel-smelting arc furnace.

About the Authors

I. M. Yachikov
Magnitogorsk State Technical University named after G.I. Nosov, Magnitogorsk, Chelyabinsk Region
Russian Federation
Dr. Sci. (Eng.), Professor of the Chair of Computer Engineering, and Applied Mathematics


I. V. Portnova
Magnitogorsk State Technical University named after G.I. Nosov, Magnitogorsk, Chelyabinsk Region
Russian Federation
Engineer of the Chair of Computer Engineering, and Applied Mathematics


T. P. Larina
Magnitogorsk State Technical University named after G.I. Nosov, Magnitogorsk, Chelyabinsk Region
Russian Federation
Senior Lecturer of the Chair Electrical Technics and Electronic Systems


References

1. Mironov Yu.M. Teoreticheskaya elektrotekhnika elektricheskikh elektrodnykh pechei [Theoretical electrical engineering of electric electrode furnaces]. Cheboksary: ChuvGU, 1997, 232 p. (In Russ.).

2. Gel’fgat Yu.M., Lielausis O.A., Shcherbinin E.V. Zhidkii metall pod deistviem elektromagnitnykh sil [Liquid metal under the influence of electromagnetic forces]. Riga: Zinatne, 1975, 248 p. (In Russ.).

3. Povkh I.L., Kapusta A.B., Chekin B.V. Magnitnaya gidrodinamika v metallurgii [Magnetic hydrodynamics in metallurgy]. Moscow: Metallurgiya, 1974, 240 p. (In Russ.).

4. Verte L.A. Magnitnaya gidrodinamika v metallurgii [Magnetic hydrodynamicsin metallurgy]. Moscow: Metallurgiya, 1975, 288 p. (In Russ.).

5. Boyarevich V.V., Freiberg Ya.Zh., Shilova E.I., Shcherbinin E.V. Elektrovikhrevye techeniya [Electrovortex flows]. Riga: Zinatie, 1985, 315  p. (In Russ.).

6. Vlasyuk V.Kh, Sharamkin V.I. On the influence of a vertical magnetic field on heat and mass transfer in a paraboloidal liquid metal bath with current. Magnitnaya gidrodinamika. 1987, no. 2, pp. 112–118. (In Russ.).

7. Vlasyuk V.Kh. Ratio of electro-vortex and gravitational convection. Magnitnaya gidrodinamika. 1988, no. 4, pp. 75–80. (In Russ.).

8. Yachikov I.M., Portnova I.V. Behavior of magnetic field in the bath of a DC arc furnace with a different design of the current lead circuit to the bottom electrode. Vestnik Magnitogorskogo gosudarstvennogo tekhnicheskogo universiteta im. G.I. Nosova. 2015, no. 1, pp.  76–81. (In Russ.).

9. Yachikov I.M., Zalyautdinov R.Yu. The research of magnetic field of metal in DC arc furnace with different forms of busbars to the bottom electrode. Izvestiya VUZov. Chernaya metallurgiya = Izvestiya. Ferrous Metallurgy. 2014, no. 3, pp. 58–63. (In Russ.).

10. Yachikov I.M. Modeling of electrovortex flows and heat/mass transfer in the DC arc furnace bath. Magnetohydrodynamics. 2016, vol. 52, no. 1, pp. 301–310.

11. Ivochkin Yu.P., Teplyakov I.O., GusevaA.A., Tokarev Yu.N. Numerical and experimental study of the structure of a swirling vortex flow. Teplovye protsessy v tekhnike. 2012, no. 8, pp. 345–352. (In Russ.).

12. Vlasyuk V.Kh., Shcherbinin E.V. Stability of an electrically induced vertical flow in an external magnetic field. Magnetohydrodynamics. 2004, vol. 40, no. 3, pp. 223–236.

13. Ivochkin Yu.P., Vinogradov D.A., Teplyakov I.O. Numerical calculation of the magnetic field using the CUDA technology for the simulation of the electrovortex currents. Matematicheskoe i programmnoe obespechenie sistem v promyshlennoi i sotsial’noi sferakh. 2015, no. 2, pp. 13–18. (In Russ.).

14. Ivochkin Yu., Oksman A., Kazak et al. Nuclear and experimental investigation of the electrovortex flow in hemispherical container under action of external magnetic field. Proceeding of the 8th Pamir International Conference on Fundamental and Applied MHD. Borgo, Corsica, France, 2011, vol. 1, pp. 85–88.

15. Petrunin A.A., Shtern V.N. Bifurcation of a poloidal field in a flow caused by a radial electric current. Izvestiya RAN. Mekhanika zhidkosti i gaza. 1993, no. 2, pp. 4–11. (In Russ.).

16. Ivochkin Yu.P., Teplyakov I.O., Guseva A.A. etc. Investigation of the deformation of a free surface and its effect on the intensity of an electrovortex flow of liquid metal. Teplovye protsessy v tekhnike. 2012, vol. 4, no. 11, pp. 487–495. (In Russ.).

17. Ivochkin Yu.P., Teplyakov I.O., Protokovilov I.V. Physical modeling of the electric vortex currents at electroslag refining. Sovremennaya elektrometallurgiya. 2013, no. 1, pp. 3–7. (In Russ.).

18. Teplyakov I.O. Issledovanie struktury elektrovikhrevogo techeniya zhidkogo metalla v polusfericheskoi polosti: avtoref. dis... kand. tekh. nauk. [Investigation of the structure of the electrovortex flow of liquid metal in hemispherical cavity: Extended Abstract of Cand. Sci. Diss.]. Moscow: 2013, 24 p. (In Russ.).

19. Yachikov I.M., Karandaeva O.I., Larina T.P., Portnova I.V. Modelirovanie elektromagnitnykh protsessov v elektrodugovykh pechakh postoyannogo toka [Modeling of electromagnetic processes in DC EAF]. Magnitogorsk: MGTU, 2005, 139 p. (In Russ.).

20. Millere R.P., Sharamkin V.I., Shcherbinin E.V. Action of the longitudinal magnetic field on the electrovortex flow in a cylindrical bath. Magnitnaya gidrodinamika. 1980, no. 1, pp. 81–85. (In Russ.).


Review

For citations:


Yachikov I.M., Portnova I.V., Larina T.P. STUDY OF THE BEHAVIOR OF CURRENT-CARRYING LIQUID IN THE BATH OF DC ARC FURNACE BY AN EXTERNAL VERTICAL MAGNETIC FIELD ON A PHYSICAL MODEL. Izvestiya. Ferrous Metallurgy. 2018;61(1):28-34. (In Russ.) https://doi.org/10.17073/0368-0797-2018-1-28-34

Views: 687


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0368-0797 (Print)
ISSN 2410-2091 (Online)