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INFLUENCE OF VARIABLE FRICTION FORCES ON SIZES OF SLIP, RETARDATION AND DEAD ZONES IN UPSETTING PROCESS

https://doi.org/10.17073/0368-0797-2017-9-691-697

Abstract

The analyses of new solutions to determine the contact stress  in zones with variable frictional forces for upsetting the rectangular strip were executed. It is shown that replacement of the Mises  precise plasticity condition by an approximate condition in terms of  primary stress changes the character of curves contact stresses in  the slip and dead zones, and significantly influences on the dimensions of these zones. It was established that with the decrease of the  friction force at the boundary of the dead zone its width increases.  As a result of numerical analysis of the stress state at the dead zone  dependence of its width from the value of contact shear stresses on  the boundary of dead zone was proposed. Conditions of existence  and sizes of the slip, retardation and dead zones on the contact surface of the deformation region were installed in dependence on friction coefficient and relative width of the strip. Considering distributions of the contact stresses, expressions to determine the efforts  of the upsetting process were found. The results were compared  with known experimental and theoretical data. The estimation of  error calculation effort of upsetting was obtained by the engineering methods.

About the Author

G. I. Baranov
Ural Federal University named after the first President of Russia B.N. Yeltsin.
Russian Federation

 Dr. Sci. (Eng.), Professor of the Chair “Machinery Parts”.

Ekaterinburg.



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Review

For citations:


Baranov G.I. INFLUENCE OF VARIABLE FRICTION FORCES ON SIZES OF SLIP, RETARDATION AND DEAD ZONES IN UPSETTING PROCESS. Izvestiya. Ferrous Metallurgy. 2017;60(9):691-697. (In Russ.) https://doi.org/10.17073/0368-0797-2017-9-691-697

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