blackmetИзвестия высших учебных заведений. Черная МеталлургияIzvestiya. Ferrous Metallurgy0368-07972410-2091National University of Science and Technology "MISIS"10.17073/0368-0797-2024-3-340-350blackmet-2738Research ArticleСТАЛИ ОСОБОГО НАЗНАЧЕНИЯSUPERDUTY STEELПроблемы подбора коррозионностойких сталей и сплавов в нефтегазовой отрасли под условия эксплуатацииProblems of selection of corrosion-resistant steels and alloys in oil and gas industry for operating conditionshttps://orcid.org/0000-0003-2571-060XФедоровА. С.FedorovA. S.

Александр Сергеевич Федоров, инженер Научно-технологичес­кого комплекса «Новые технологии и материалы»

Россия, 195251, Санкт-Петербург, ул. Политехническая, 29

Aleksandr S. Fedorov, Engineer of the Scientific and Technological Complex “New Technologies and Materials”

29 Politekhnicheskaya Str., St. Petersburg 195251, Russian Federation

fedorov_as@spbstu.ruhttps://orcid.org/0009-0006-9622-7243КарасевВ. С.KarasevV. S.

Владимир Сергеевич Карасев, инженер Научно-образовательного центра «Северсталь-Политех»

Россия, 195251, Санкт-Петербург, ул. Политехническая, 29

Vladimir S. Karasev, Engineer of the Scientific and Educational Center “Severstal-Polytech”

29 Politekhnicheskaya Str., St. Petersburg 195251, Russian Federation

karasev_vs@spbstu.ruАлексееваЕ. Л.AlekseevaE. L.

Екатерина Леонидовна Алексеева, к.т.н., ведущий инженер, заведующий лабораторией Научно-технологического комплекса «Новые технологии и материалы»

Россия, 195251, Санкт-Петербург, ул. Политехническая, 29

Ekaterina L. Alekseeva, Cand. Sci. (Eng.), Leading Engineer, Head of the Laboratory of the Scientific and Technological Complex “New Technologies and Materials”

29 Politekhnicheskaya Str., St. Petersburg 195251, Russian Federation

alekseeva_el@spbstu.ruhttps://orcid.org/0000-0001-6701-1765АльхименкоА. А.Al’khimenkoA. A.

Алексей Александрович Альхименко, директор Научно-технологического комплекса «Новые технологии и материалы»

Россия, 195251, Санкт-Петербург, ул. Политехническая, 29

Aleksei A. Al’khimenko, Director of the Scientific and Technological Complex “New Technologies and Materials”

29 Politekhnicheskaya Str., St. Petersburg 195251, Russian Federation

a.alkhimenko@spbstu.ruШапошниковН. О.ShaposhnikovN. O.

Никита Олегович Шапошников, исполнительный директор Научно-технологического комплекса «Новые технологии и материалы» центра НТИ

Россия, 195251, Санкт-Петербург, ул. Политехническая, 29

Nikita O. Shaposhnikov, Executive Director of the Scientific and Technological Complex “New Technologies and Materials”

29 Politekhnicheskaya Str., St. Petersburg 195251, Russian Federation

shaposhnikovno@gmail.comСанкт-Петербургский политехнический университет Петра ВеликогоРоссияPeter the Great St. Petersburg Polytechnic UniversityRussian Federation202416062024673340350Copyright © Федоров А.С., Карасев В.С., Алексеева Е.Л., Альхименко А.А., Шапошников Н.О., 20242024Федоров А.С., Карасев В.С., Алексеева Е.Л., Альхименко А.А., Шапошников Н.О.Fedorov A.S., Karasev V.S., Alekseeva E.L., Al’khimenko A.A., Shaposhnikov N.O.Данная работа распространяется под лицензией Creative Commons Attribution 4.0.This work is licensed under a Creative Commons Attribution 4.0 License.https://fermet.misis.ru/jour/article/view/2738

Коррозионностойкие стали и сплавы обладают рядом уникальных свойств, позволяющих использовать их в различных отраслях промышленности. Однако, несмотря на свое название, они в той или иной мере подвержены различным видам коррозионных и корро­зионно-механических повреждений. В данной работе рассматриваются случаи коррозионного разрушения изделий из коррозионностойких сталей и сплавов в нефтегазовой отрасли. Установлено, что причинами разрушения могут стать как некорректная эксплуатация и некачественный материал изделий, так и некорректный подбор материала под условия эксплуатации. Для каждой группы причин отказа рассмот­рены примеры из открытых источников и из практики коллектива авторов работы. Обоснована важность проведения предварительных лабораторных исследований коррозионностойких материалов и их испытаний с воспроизведением факторов среды для обоснованного выбора под конкретные условия эксплуатации. Показано, что на практике обоснованному выбору коррозионностойких материалов не всегда уделяется должное внимание, поэтому кажущиеся на первый взгляд экономически выгодными решения могут оказаться некорректными. Основной фокус сделан на практической стороне вопроса для того, чтобы в будущем избежать подобных проблем. Актуальность работы подтверждается остро стоящей в последнее время проблемой замещения зарубежных марок сталей.

Corrosion-resistant steels and alloys have a number of unique properties. This allows them to be used in various industries. Despite their name, they are to some extent subject to various types of corrosion and corrosion-mechanical damage. This article discusses cases of corrosion damage of products made of corrosion-resistant steels and alloys in the oil and gas industry. The reasons of material failure can be incorrect exploitation of material, low-quality material of products, and incorrect selection of material for operating conditions. For each group of failure causes the examples from open sources and from the practice of the team of authors of this work are considered. The paper substantiates the importance of preliminary laboratory studies of corrosion-resistant materials and their testing with simulation of environmental factors. It is necessary for reasonable choice under specific operating conditions. It is shown that in practice the reasonable choice of corrosion-resistant materials is not always given due attention, so the seemingly economically favorable solutions may turn out to be incorrect. The main focus is made on the practical side of the issue in order to avoid such problems in the future. The relevance of the work is confirmed by the recent acute problem of substitution of foreign steel grades.

коррозионностойкие стали и сплавыобоснованный выборпричины разрушенийусловия эксплуатациинекорректная эксплуатациялабораторные испытанияфизическое моделированиеcorrosion-resistant steels and alloysreasonable selectioncauses of failureoperating conditionsincorrect operationlaboratory testsphysical simulationИсследование выполнено при финансовой поддержке Министерства науки и высшего образования Российской Федерации в рамках программы Исследовательского центра мирового уровня: Передовые цифровые технологии (соглашение № 075-15-2022-311 от 20.04.2022).The research was supported by the Ministry of Science and Higher Education of the Russian Federation under the World Class Research Centre Program: Advanced Digital Technologies (Agreement No. 075-15-2020-311 dated 20.04.2022).ReferencesКаблов Е.Н. Материалы для авиакосмической техники. Все материалы. Энциклопедический справочник. 2007;(5):7–27.Kablov E.N. Materials for aerospace engineering. Vse materialy. 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The authors declare that there are no conflicts of interest present.