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<article article-type="research-article" dtd-version="1.3" xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance" xml:lang="ru"><front><journal-meta><journal-id journal-id-type="publisher-id">blackmet</journal-id><journal-title-group><journal-title xml:lang="ru">Известия высших учебных заведений. Черная Металлургия</journal-title><trans-title-group xml:lang="en"><trans-title>Izvestiya. Ferrous Metallurgy</trans-title></trans-title-group></journal-title-group><issn pub-type="ppub">0368-0797</issn><issn pub-type="epub">2410-2091</issn><publisher><publisher-name>National University of Science and Technology "MISIS"</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.17073/0368-0797-2021-12-895-902</article-id><article-id custom-type="elpub" pub-id-type="custom">blackmet-2219</article-id><article-categories><subj-group subj-group-type="heading"><subject>Research Article</subject></subj-group><subj-group subj-group-type="section-heading" xml:lang="ru"><subject>ИННОВАЦИИ В МЕТАЛЛУРГИЧЕСКОМ ПРОМЫШЛЕННОМ И ЛАБОРАТОРНОМ ОБОРУДОВАНИИ, ТЕХНОЛОГИЯХ И МАТЕРИАЛАХ</subject></subj-group><subj-group subj-group-type="section-heading" xml:lang="en"><subject>INNOVATIONS IN METALLURGICAL INDUSTRIAL AND LABORATORY EQUIPMENT, TECHNOLOGIES AND MATERIALS</subject></subj-group></article-categories><title-group><article-title>Снижение внеплановых простоев оборудования при проведении ремонтов и модернизации  на основе прочностного анализа</article-title><trans-title-group xml:lang="en"><trans-title>Reduction of equipment unplanned downtime during repairs and modernization based  on strength analysis</trans-title></trans-title-group></title-group><contrib-group><contrib contrib-type="author" corresp="yes"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0002-9019-4675</contrib-id><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Чиченев</surname><given-names>Н. А.</given-names></name><name name-style="western" xml:lang="en"><surname>Chichenev</surname><given-names>N. A.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Николай Алексеевич Чиченев, д.т.н., профессор кафедры «Инжиниринг технологического оборудования»</p><p>119049, Москва, Ленинский пр., 4</p></bio><bio xml:lang="en"><p>Nikolai A. Chichenev, Dr. Sci. (Eng.), Prof. of the Chair “Engineering of Technological Equipment”</p><p>4 Leninskii Ave., Moscow 119049</p></bio><email xlink:type="simple">chich38@mail.ru</email><xref ref-type="aff" rid="aff-1"/></contrib><contrib contrib-type="author" corresp="yes"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0002-4368-5965</contrib-id><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Горбатюк</surname><given-names>С. М.</given-names></name><name name-style="western" xml:lang="en"><surname>Gorbatyuk</surname><given-names>S. M.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Сергей Михайлович Горбатюк, д.т.н., профессор, заведующий кафедрой «Инжиниринг технологического оборудования»</p><p>119049, Москва, Ленинский пр., 4</p><p>607060, Нижегородская область, Выксунский район, р. п. Шиморское, ул. Калинина, 206</p></bio><bio xml:lang="en"><p>Sergei M. Gorbatyuk, Dr. Sci. (Eng.), Prof., Head of the Chair “Engineering of Technological Equipment”</p><p>4 Leninskii Ave., Moscow 119049</p><p>206 Kalinina Str., Shimorskoe, Vyksa District, Nizhny Novgorod Region 607060</p></bio><email xlink:type="simple">sgor02@mail.ru</email><xref ref-type="aff" rid="aff-2"/></contrib><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Горовая</surname><given-names>Т. Ю.</given-names></name><name name-style="western" xml:lang="en"><surname>Gorovaya</surname><given-names>T. Yu.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Татьяна Юрьевна Горовая, заместитель директора</p><p>607060, Нижегородская область, Выксунский район, р. п. Шиморское, ул. Калинина, 206</p></bio><bio xml:lang="en"><p>Tat’yana Yu. Gorovaya, Deputy Director</p><p>206 Kalinina Str., Shimorskoe, Vyksa District, Nizhny Novgorod Region 607060</p></bio><email xlink:type="simple">gorovat@mail.ru</email><xref ref-type="aff" rid="aff-3"/></contrib><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Фортунатов</surname><given-names>А. Н.</given-names></name><name name-style="western" xml:lang="en"><surname>Fortunatov</surname><given-names>A. N.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Александр Николаевич Фортунатов, доцент кафедры технологии и оборудования обработки металлов давлением</p><p>607060, Нижегородская область, Выксунский район, р. п. Шиморское, ул. Калинина, 206</p></bio><bio xml:lang="en"><p>Aleksandr N. Fortunatov, Assist. Prof. of the Chair “Technology and Equipment for Metal Forming”</p><p>206 Kalinina Str., Shimorskoe, Vyksa District, Nizhny Novgorod Region 607060</p></bio><email xlink:type="simple">fortan1979@mail.ru</email><xref ref-type="aff" rid="aff-3"/></contrib></contrib-group><aff-alternatives id="aff-1"><aff xml:lang="ru"><institution>Национальный исследовательский технологический университет «МИСиС»</institution><country>Россия</country></aff><aff xml:lang="en"><institution>National University of Science and Technology “MISIS”</institution><country>Russian Federation</country></aff></aff-alternatives><aff-alternatives id="aff-2"><aff xml:lang="ru"><institution>Национальный исследовательский технологический университет «МИСиС»; Выксунский филиал НИТУ «МИСиС»</institution><country>Россия</country></aff><aff xml:lang="en"><institution>National University of Science and Technology “MISIS”; Vyksa Branch of the National University of Science and Technology “MISIS”</institution><country>Russian Federation</country></aff></aff-alternatives><aff-alternatives id="aff-3"><aff xml:lang="ru"><institution>Выксунский филиал НИТУ «МИСиС»</institution><country>Россия</country></aff><aff xml:lang="en"><institution>Vyksa Branch of the National University of Science and Technology “MISIS”</institution><country>Russian Federation</country></aff></aff-alternatives><pub-date pub-type="collection"><year>2021</year></pub-date><pub-date pub-type="epub"><day>24</day><month>01</month><year>2022</year></pub-date><volume>64</volume><issue>12</issue><fpage>895</fpage><lpage>902</lpage><permissions><copyright-statement>Copyright &amp;#x00A9; Чиченев Н.А., Горбатюк С.М., Горовая Т.Ю., Фортунатов А.Н., 2022</copyright-statement><copyright-year>2022</copyright-year><copyright-holder xml:lang="ru">Чиченев Н.А., Горбатюк С.М., Горовая Т.Ю., Фортунатов А.Н.</copyright-holder><copyright-holder xml:lang="en">Chichenev N.A., Gorbatyuk S.M., Gorovaya T.Y., Fortunatov A.N.</copyright-holder><license xml:lang="ru" license-type="creative-commons-attribution" xlink:href="https://creativecommons.org/licenses/by/4.0/" xlink:type="simple"><license-p>Данная работа распространяется под лицензией Creative Commons Attribution 4.0.</license-p></license><license xml:lang="en" license-type="creative-commons-attribution" xlink:href="https://creativecommons.org/licenses/by/4.0/" xlink:type="simple"><license-p>This work is licensed under a Creative Commons Attribution 4.0 License.</license-p></license></permissions><self-uri xlink:href="https://fermet.misis.ru/jour/article/view/2219">https://fermet.misis.ru/jour/article/view/2219</self-uri><abstract><p>С целью выявления узких мест в работе основного технологического оборудования и накопления данных для разработки организационных и технических мероприятий по снижению внеплановых простоев оборудования на АО «Выксунский металлургический завод» ведется их учет. Все простои фиксируются производственным персоналом в системе автоматизированного анализа работы цеха. Специалис­ тами по надежности в цехах классифицированы все агрегаты по категориям критичности, представленные в виде матрицы, включающей в себя две группы показателей. Первая группа ‒ тяжесть последствий: безопасность персонала, безопасность оборудования и окружающей среды, производственные потери, затраты на устранение неполадок. Вторая ‒ вероятность возникновения: высокая, средняя, низкая и очень низкая. При определении оценки критичности единицы оборудования рассматриваются самый критичный случай поломки и самый худший вариант. Классификация оборудования по категориям критичности используется для его ранжирования с точки зрения надежности. Рассмот­ рены критерии работоспособности деталей машин, а также основные существующие на сегодняшний день программные комплексы для проведения прочностного анализа. Выбраны два, которые будут использоваться в качестве инструментов прочностного анализа. Проведен анализ внеплановых простоев оборудования по причине разрушения деталей на примере колесопрокатного цеха АО «Выксунский металлургический завод», выгруженных из системы автоматического анализа работы цеха. Предложены направления применения выбранных инструментов прочностного анализа, а также проведен прочностной анализ деталей оборудования с целью повышения их конструкционной надежности. Выполнена оценка потенциального экономического эффекта от внедрения инструментов прочностного анализа, который показал целесообразность применения данного инновационного подхода, приводящего к сокращению простоев.</p></abstract><trans-abstract xml:lang="en"><p>In order to identify bottlenecks in the equipment operation and accumulate data for the development of organizational and technical measures to reduce unplanned equipment downtime, JSC “Vyksa Metallurgical Plant” keeps records of downtime of the main technological equipment. All equipment downtime is recorded by production personnel in the automated analysis system of the workshop. Reliability specialists in the workshops have classified all units into criticality categories, which are presented in the form of a matrix that includes two groups of indicators: 1) severity of the consequences – personnel safety, safety of equipment and environment, production losses, troubleshooting costs; 2) probability of occurrence – high, medium, low, or very low. When determining the criticality assessment of an equipment unit, the most critical case of equipment failure and the worst one are considered. Classification of equipment by criticality categories is used to rank equipment in terms of reliability. The article considers the criteria for operability of machine parts, as well as the main software complexes for strength analysis that exist today. Two have been selected that will be used as strength analysis tools. The analysis of equipment unplanned downtime due to the destruction of parts was carried out on the example of the wheel rolling shop of JSC “Vyksa Metallurgical Plant”, unloaded from the shop automatic analysis system. The authors proposed the directions of application of the selected strength analysis tools and made the strength analysis of equipment parts in order to increase their structural reliability. An assessment of the potential economic effect of introduction of strength analysis tools showed the feasibility of using this innovative approach leading to downtime reduction.</p></trans-abstract><kwd-group xml:lang="ru"><kwd>металлургическое производство</kwd><kwd>внеплановые простои оборудования</kwd><kwd>причины отказов оборудования</kwd><kwd>критичность отказа</kwd><kwd>анализ прочности</kwd></kwd-group><kwd-group xml:lang="en"><kwd>metallurgical production</kwd><kwd>unplanned downtime</kwd><kwd>failure cause</kwd><kwd>failure criticality</kwd><kwd>strength analysis</kwd></kwd-group><funding-group><funding-statement xml:lang="ru">В статье использованы материалы выпускной квалификационной работы студента гр. ММТО­17­ВФ НИТУ «МИСиС» Беспалова С.И.</funding-statement><funding-statement xml:lang="en">The article considers materials of the final qualifying work of the student S.I. 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