blackmetИзвестия высших учебных заведений. Черная МеталлургияIzvestiya. Ferrous Metallurgy0368-07972410-2091National University of Science and Technology "MISIS"10.17073/0368-0797-2020-9-755-762blackmet-1984Research ArticleИННОВАЦИИ В МЕТАЛЛУРГИЧЕСКОМ ПРОМЫШЛЕННОМ И ЛАБОРАТОРНОМ ОБОРУДОВАНИИ, ТЕХНОЛОГИЯХ И МАТЕРИАЛАХINNOVATIONS IN METALLURGICAL INDUSTRIAL AND LABORATORY EQUIPMENT, TECHNOLOGIES AND MATERIALSЭлектромеханическая установка на базе генератора мощных токовых импульсовElectromechanical installation based on high power current pulse generatorКузнецовВ. А.KuznetsovV. A.

к.т.н., доцент кафедры электротехники, электропривода и промышленной электроники

654007, Новокузнецк, Кемеровская область – Кузбасс., ул. Кирова, 42

Cand. Sci. (Eng.), Assist. Professor of the Chair of Electrical Engineering, Electric Power and Industrial Electronics

Novokuznetsk, Kemerovo Region – Kuzbass

vladimir.kuznezoff@yandex.ruКузнецоваЕ. С.KuznetsovaV. A.

к.т.н., доцент кафедры электротехники, электропривода и промышленной электроники

654007, Новокузнецк, Кемеровская область – Кузбасс., ул. Кирова, 42

Cand. Sci. (Eng.), Assist. Professor of the Chair of Electrical Engineering, Electric Power and Industrial Electronics

Novokuznetsk, Kemerovo Region – Kuzbass

kuzlena00@yandex.ruПерегудовО. А.PeregudovO. A.

к.т.н., помощник ректора по молодежной политике

644050, г. Омск, пр. Мира, 11

Cand. Sci. (Eng.), Assistant of the Rector for Youth Policy

Omsk

olegomgtu@mail.ruСибирский государственный индустриальный университетРоссияSiberian State Industrial UniversityRussian FederationОмский государственный технический университетРоссияOmsk State Technical UniversityRussian Federation202016112020639755762Copyright © Кузнецов В.А., Кузнецова Е.С., Перегудов О.А., 20202020Кузнецов В.А., Кузнецова Е.С., Перегудов О.А.Kuznetsov V.A., Kuznetsova V.A., Peregudov O.A.Данная работа распространяется под лицензией Creative Commons Attribution 4.0.This work is licensed under a Creative Commons Attribution 4.0 License.https://fermet.misis.ru/jour/article/view/1984

Разработана электромеханическая установка, которая содержит электромагнитный соленоид с поршнем, работающим в режиме возвратно-поступательного движения. Технологии с подобными режимами работы широко используются в различных отраслях промышленности (машиностроительной, металлургической, горнодобывающей, механотронике, робототехнике, в качестве прессов при ковке и штамповке, а также отбойных молотков в устройствах дробления угля, руды и породы). В качестве источника питания электромеханического устройства используется экономичный генератор мощных однополярных импульсов тока с уникальными системами, которые позволяют в широком диапазоне и с высоким быстродействием регулировать основные параметры: частоту воспроизведения импульсов, амплитуду. Принцип действия генератора основан на периодическом разряде предварительно заряженных конденсаторов на низкоомную активно-индуктивную нагрузку. Генератор содержит силовую часть, состоящую из блока разряда конденсаторов на нагрузку, систему управления генератором (СУГ), состоящую из блока заряда конденсаторов (реверсивный тиристорный преобразователь со встречнопараллельно включенными тиристорными мостами), узел перезаряда, систему автоматического регулирования САУ. По известным уравнениям рассчитаны параметры механической и электрической частей электромеханического устройства: начальная координата поршня; магнитодвижущая сила, возникающая из-за изменения индуктивности L(x); сила упругости пружины; сила сопротивления поршню, пропорциональная скорости его перемещения; силовое воздействие на поршень; амплитуда, длительность и частота воспроизведения импульсов тока. В среде Матлаб–Симулинк разработана имитационная модель установки. Построены графики переходных процессов при работе установки на холостом ходу и под нагрузкой. Проведен анализ режимов работы установки. Разработанная электромеханическая установка для воздействия на нагрузку с целью ее разрушения или деформации на базе генератора мощных импульсов тока с системой автоматического регулирования параметров позволяет с высоким быстродействием регулировать параметры процесса: усилие и пройденное поршнем расстояние.

Electromechanical installation containing electromagnetic s noid with a piston operating in reciprocating motion mode has been developed. Technologies with similar operating modes are widely used in various industries (mechanical engineering, metallurgy, mining, mechanics, robotics, as presses for forging and stamping, as well as jack-hammers in crushing devices for coal, ore and rock). An economically effective generator of high power unipolar current pulses (with unique systems that allow adjustment of the main parameters in a wide range and with high speed: the frequency of pulse reproduction, amplitude) was used as a power source for electromechanical installation. The principle of operation of the generator is based on periodic discharge of pre-charged capacitors to a low-resistance active-inductive load. Generator contains power unit, consisting of a capacitor discharge unit for load; a generator control system (GCS), consisting of a capacitor charging unit (reversible thyristor converter with counter-parallel connected thyristor bridges); a recharge unit and an automatic control system of the ACS. According to the known equations, parameters of mechanical and electrical parts of the electromechanical installation were calculated: initial coordinate of the piston; magnetomotive force arising from change in inductance L(x); spring force; the force of resistance to the piston, proportional to the speed of its movement; force action on the piston; amplitude, duration and frequency of reproduction of current pulses. A simulation model of the installation has been developed in the MATLAB-SIMULINK environment. The graphs of transient processes during operation of the installation at idle and under load were built. Analysis of the operating modes of the installation was carried out. Developed electromechanical installation for influencing load with the aim of its destruction or deformation with a system of automatic control of parameters makes it possible to regulate process parameters with high speed: force and distance traveled by the piston.

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The authors declare that there are no conflicts of interest present.